1997 RENAULT KANGOO light

UPPER FRONT STRUCTURE
Headlight carrier panel
42B
PRB4209
INTRODUCTION
The replacement of this part is a basic operation
for a frontal impact.
The fitting jig should be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with bonnet hinge mounting.
JOINTS WITH:
Front side member, front section
Front sub-frame mounting
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement
PARTS CONCERNED (thickness in mm):
1Headlight carrier panel 1
2Front side member, front section 1.5
3Front sub-frame mounting 1.5
4Cowl side panel (pillar lining) 1
5Cowl side panel upper reinforcement 1
6Front end lower cross member 1.5
7Bonnet hinge mounting 1.5
42-2

UPPER FRONT STRUCTURE
Headlight carrier panel
42B
13002R
CAC11541-1R6
A
1 4
CAG11548R6
B
1 4 5
CAA11538-1R2
C
1 5
42-3

UPPER FRONT STRUCTURE
Headlight carrier panel
42B
CAN11690-2R8
D
1 4 5
CAA11538-1R1
E
14
CAA11536R7
F
7 3
CAP11696R6
G
6 12
42-4

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
PRB4211
INTRODUCTION
The replacement of this part is complementary to
the headlight carrier panel for a frontal impact.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Parts only :
1 - Cowl side panel upper reinforcement, front
section.
2 - Cowl side panel upper reinforcement, rear
section.
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1
2Cowl side panel upper reinforcement,
front section 1
3Cowl side panel upper reinforcement,
rear section 1
4Engine support plate 2
5Shock absorber cup 2
6Shock absorber cup height adjuster 1
7Windscreen wiper mounting 1
8Front pillar 1.5
JOINTS WITH :
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement, front
section
Cowl side panel upper reinforcement, rear
section
Front pillar
12892R
CAA11538R4
A
2 / 3
1
42-8

UPPER REAR STRUCTURE
Rear wing panel
44A
PRB4413
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts marked on the diagram be-
low) :
1 - complete replacement with cut A.A
2 - partial replacement with cut B.B
At the end of the section there are special details
for the glazed version and for the version with
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Centre pillar reinforcement
PARTS CONCERNED (thickness in mm):
1Rear wing panel (right hand side) 0.8
2Rear wing panel lining
(right hand side) 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Centre pillar upper reinforcement 1.2
10Centre pillar reinforcement 1.2
11Sill panel rear closure panel 1.5
12Seat belt mounting reinforcement 1.2
13Roof flap rain channel 0.7
44-1

UPPER REAR STRUCTURE
Side panel
44B
PRB4414
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts on the diagram below) :
1 - complete with cut A.A on the upper section
2 - partial with cut B.B for the glazed version
At the end of the section there are also special de-
tails for the glazed version and the version with a
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Door pillar reinforcement
Wing panel stiffener spacer
PARTS CONCERNED (thickness in mm):
1Rear wing panel 0.8
2Rear wing panel lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Door pillar upper reinforcement 1.2
10Door pillar reinforcement 1.2
11Sill panel closure panel 1.5
12Roof flap rain channel 0.7
13Sill panel pillar reinforcement 1.2
14Wing panel stiffener spacer 0.7
15Wing panel stiffener 0.7
44-9

UPPER REAR STRUCTURE
Side panel lining
44C
PRB4415
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel or a side panel for a
rear side impact.
It also requires replacement of the centre pillar
reinforcement, the door pillar will need to be or-
dered separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
This part is replaced in three ways (see cuts on the
diagram below) :
1 - complete
2 - partial by cut A-A
3 - partial by cut B.B for glazed version
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with welded nuts.
JOINTS WITH :
Door pillar upper reinforcement or centre pillar
reinforcement
Roof stretcher lining
Lights mounting side panel rain channel
Sill panel closure panel
Sill panel closure panel, rear section
Rear wheel arch
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear wing panel lining 0.7
2Stretcher lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Sill panel closure panel 1.5
7Sill panel closure panel, rear section 1.5
8Door pillar upper reinforcement 1.2
9Door pillar lower reinforcement 1.2
10Inertia reel mounting reinforcement 1.5
11Inner wheel arch 1
12Seat mounting reinforcement 1.5
13Rear end cross member 1.2
44-17