Page 529 of 1310
WHEEL AND TYRE ± General Information/Service Specifications31-2
GENERAL INFORMATION31100010146
Both steel type and aluminium type wheels have
been adopted. The type of wheel used depends
on the vehicle model.
Items2WD4WD
WheelTypeSteel typeSteel typeAluminium type
Size14 x 6JJ16 x 6JJ15 x 7JJ
Amount of wheel offset333310 +1
Pitch circle diameter
(P.C.D.) mm139.7139.7139.7
TyreSize185R 14C 8PR205/80 R16 RF31 x 10.50 R15 LT
SERVICE SPECIFICATIONS31100030036
ItemsLimit
Tread depth of tyre mm1.6
Wheel runout (Radial runout) mmSteel wheel1.2 or less
Aluminium wheel1.0 or less
Wheel runout (Lateral runout) mmSteel wheel1.2 or less
Aluminium wheel1.0 or less
Page 544 of 1310
FRONT SUSPENSION ± Service Specifications/Sealant33A-3
SERVICE SPECIFICATIONS33200030088
ItemsStandard valueLimit
Toe-inAt the centre of tyre thread mm0 ± 7±
Toe-angle
(per wheel)
2WD0 ± 019'±
(er wheel)
4WD
205/80 R16 tyre>0 ± 016'±
4WD
x 10.50 R15 tyre>0 ± 015'±
Camber010' ± 110' (Difference between
right and left within 30')±
Caster2WD145' ± 345' (Difference between
right and left within 30')±
4WD115' ± 315' (Difference between
right and left within 30')±
Kingpin inclination2WD1500'±
4WD1450'±
Shock absorber attaching dimension mm1 ± 2±
Upper arm ball joint starting torque Nm2WD0.8 ± 3.4±
Strut bar attaching dimension mm79±
Lower arm ball joint end play mm±0.5
Lower arm bush press-fitting force kN9.8±
Clearance between bump stopper and
bump stopper bracket mm4WD21 ± 23±
Stabilizer link assembly attaching
dimension mm4WD16 ± 18±
SEALANT33200050015
ItemSpecified sealant
Upper arm ball joint dust cover <2WD>3M ATD Part No. 8661 or equivalent
Page 568 of 1310
REAR SUSPENSION ± On-vehicle Service34-3
ON-VEHICLE SERVICE34101100034
REAR WHEEL ALIGNMENT
The rear suspension assembly must be free of worn, loose
or damaged parts prior to measurement of rear wheel
alignment.
Standard value:
Toe-in 0 mm
Camber 0
NOTE
Toe-in and camber are set at the factory and cannot be
adjusted. If toe-in or camber is not within the standard value,
check and replace bent or damaged parts.
Page 572 of 1310

BASIC BRAKE SYSTEM ± General Information35A-3
GENERAL INFORMATION35100010120
The brake system has high reliability and durability
which maintains excellent braking performance and
braking feeling. The main features are as follows.
A dual type master cylinder is equipped in all
models.
Both a single type and a tandem type brake
booster have been adopted.The following type of brake have been adopted.
Front: Floating caliper, 2-piston, ventilated disc
brakes (V4-W43, V5-W43) or floating caliper,
1-piston, ventilated disc brakes (V4-S60,
V5-S60)
Rear: Leading-trailing type drum brake.
Items2WD
vehicles>2WD
vehicles>4WD
vehicles>4WD
vehicles>
Master cylinder I.D. mm23.823.823.823.8
Brake booster effective dia.
of power cylinder mm230
205 + 230*230
180 + 205*205 + 230180 + 205
Brake booster boosting ratio5.05.07.07.0
Load sensing proportioning
valve decompression ratio0.150.150.150.15
Front brake disc effective
dia. mm200200222
228*222
228*
Front brake wheel cylinder
I.D. mm60.3
42.9*60.3
42.9*60.3
42.9*60.3
42.9*
Rear drum brake drum I.D.
mm254254270270
Rear drum brake wheel
cylinder I.D. mm23.823.823.823.8
Rear drum brake lining
thickness mm4.74.74.74.7
NOTE
*: Vehicles with ABS.
Page 574 of 1310

BASIC BRAKE SYSTEM ± Service Specifications35A-5
SERVICE SPECIFICATIONS35100030119
ItemsStandard valueLimit
Brake pedal height mm176 ± 181±
Brake pedal free play mm3 ± 8±
Brake pedal to floor board clearance mm95 or more±
Load sensing proportioning
valve outputpressure kPa
2WDWhen load sensing
spring length is 190
3,625 (5,884)±
valve out ut ressure kPa
(Input pressure kPa)
s ring length is 190
mm (when unladen)5,390 (17,652)±
When load sensing
spring length is 215
mm (when laden)14,393 (17,652)±
4WDWhen load sensing
spring length is 190
4,309 (5,884)±
s ring length is 190
mm (when unladen)6,074 (17,652)±
When load sensing
spring length is 215
mm (when laden)16,310 (17,652)±
Load sensing spring length mm189 ± 193±
Booster push rod to master
cylinder piston clearance mmSingle brake boosterPetrol-powered ve-
hicles0.65 ± 1.05±
Diesel-powered ve-
hicles1.00 ± 1.40±
Tandem brake boosterVehicle which brake
booster of power
cylinder is 180 mm
and 205 mm in
effective diameter0.90 ± 1.30±
Vehicle which brake
booster of power
cylinder is 205 mm
and 230 mm in
effective diameter0.70 ± 1.10±
Front disc brake pad thickness mm102.0
Front brake disc thickness mm2422.4
Front brake disc run-out mm2WD±0.08
4WD±0,06
Front disc brake drag force (tangential force of wheel mounting bolts) N69 or less±
Rear drum brake lining thickness mm4.71.0
Rear drum inside diameter mm2WD254.0256.0
4WD270.0272.0
Front hub end play mm0.05±
Page 577 of 1310

BASIC BRAKE SYSTEM ± Troubleshooting35A-8
SymptomProbable causeRemedy
Insufficient parking brake functionWorn brake lining or padReplace
Grease or oil on lining or pad surface
Parking brake cable sticking
Stuck wheel cylinder or caliper piston
Excessive parking brake lever strokeAdjust the parking brake lever stroke or
check the parking brake cable routing
Auto adjuster malfunctionAdjust
Scraping or grinding noise when
brakes are applied
Worn brake lining or padReplace
brakes are a lied
Caliper to wheel interferenceCorrect or replace
Dust cover to disc interference
Bent brake backing plate
Cracked drums or brake disc
Squealing, groaning or chattering
noise when brakes are appliedDisc brakes ± Missing or damaged
brake pad anti-squeak shimReplace
Brake drums and linings, discs and pads
worn or scoredCorrect or replace
Improper lining parts
Disc brake ± Burred or rusted calipersCorrect or deburr
Dirty, greased, contaminated or glazed
liningsClean or replace
Drum brakes ± Weak, damaged or
incorrect shoe hold-down springs, loose
or damaged shoe hold-down pins and
springsCorrect or replace
Incorrect brake pedal or booster push rodAdjust
Page 578 of 1310

BASIC BRAKE SYSTEM ± Troubleshooting35A-9
SymptomProbable causeRemedy
Squealing noise
when brakes are
Bent or warped backing plate causing interference with drumReplace
when brakes are
not appliedDrum brakes ± Weak, damaged or incorrect shoe-to-shoe
spring
Poor return of brake booster, master cylinder or wheel
cylinder
Loose or extra parts in brakesRetighten
Improper positioning of pads in caliperCorrect
Improper installation of support mounting to caliper body
Improper machining of drum causing interference with
backing plate or shoeReplace drum
Disc brakes ± Rusted, stuckLubricate or replace
Worn, damaged or insufficiently lubricated wheel bearings
Incorrect brake pedal or booster push rodAdjust
Groaning, clicking or
rattling noise when
Stones or foreign material trapped inside wheel coversRemove stones, etc.
rattling noise when
brakes are not appliedLoose wheel nutsRetighten
Disc brakes ± Loose installation bolts
Worn, damaged or dry wheel bearingsLubricate or replace
Disc brakes ± Failure of shimReplace
Disc brakes ± Wear on sleeve
Incorrect brake pedal or booster push rodAdjust
Page 605 of 1310

35B-2
Bleeding 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Fluid Level Sensor Check
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Sensing Spring Length Check and
Adjustment Refer to GROUP 35A. . . . . . . . . . . . . . .
Load Sensing Proportioning Valve Function
Test Refer to GROUP 35A. . . . . . . . . . . . . . . . . . . . .
Disc Brake Pad Check and Replacement 23. . . . .
Front Disc Brake Rotor Check
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lining Thickness Check
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Drum Inside Diameter Check
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lining and Brake Drum Connection Check
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Speed Sensor Output Voltage Check
24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Unit Check 26. . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valve Check 27. . . . . . . . . . . . . . . . . . . . . . .
Motor Operation Check 27. . . . . . . . . . . . . . . . . . . . . . Motor Relay and Valve Relay Continuity
Check 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remedy for a Flat Battery 28. . . . . . . . . . . . . . . . . . .
BRAKE PEDAL Refer to GROUP 35A. . . . . . . .
MASTER CYLINDER AND BRAKE
BOOSTER 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOAD SENSING PROPORTIONING VALVE
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DISC BRAKE 32. . . . . . . . . . . . . . . . . . . . .
REAR DRUM BRAKE
Refer to GROUP 35A . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC UNIT 37. . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL SPEED SENSOR 39. . . . . . . . . . . . . . . . . .
ABS-ECU 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .