1997 Mercury Villager engine

310
*
[MC35400(ALL)01/96]
NOTE: If you replace your fuel cap with an aftermarket fuel
filler cap, the customer warranty may be void for any
damage to the fuel tank and/or fuel system.
*
[MC35450(ALL)01/96]
A venting fuel tank is not an abnormal condition. It may be
caused by:
*
[MC35500(ALL)01/96]
n
too volatile a fuel for the weather conditions. Service stations
sometimes sell winter grade fuel in the summer.
*
[MC35550(ALL)01/96]
n
pulling a heavy load on hot days, or at high altitudes.
*
[MC35600(ALL)01/96]
n
extended periods of idling with the engine RPM increased
above the normal idle range.
*
[MC35650(ALL)01/96]
n
parking the vehicle in full sunlight for extended periods on
extremely hot days.
*
[MC35700(ALL)01/96]
RWARNING
Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray
and fire.
*
[MC35750(ALL)01/96]
Before you fill your vehicle with fuel, extinguish all lit
cigarettes, other smoking materials, and any open flames.
*
[MC35800(ALL)01/96]
To fill the tank properly:
*
[MC35850(ALL)01/96]1.
Remove the fuel cap. Proceed to add fuel to the tank only if
your vehicle is on level ground.
[MC35900(ALL)01/96]2.
Make sure you pump unleaded fuel and put the nozzle all
the way inside the fuel filler pipe. The fuel tank is normally
full after three automatic shutoffs of the nozzle.
*
[MC35950(ALL)01/96]3.
If you spill any fuel on the body of your vehicle, clean it off
immediately. The fuel may dull or soften the paint if you do
not wash it off.
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Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
311
[MC36000(ALL)04/96]4.
Replace the fuel cap tightly when you are finished. Turn it
clockwise until you hear at least three clicks. The ratcheting
mechanism allows the fuel cap to be sealed without
overtightening.
*
[MC36050(ALL)01/96]5.
Push the fuel door closed.
%*
[MC36100(ALL)01/96
]
Choosing the Right Fuel
*
[MC36155(ALL)05/96]
Use only UNLEADED FUEL. The use of leaded fuel is
prohibited by law and could damage your vehicle. The damage
may not be covered by your warranty.
*
[MC36160(ALL)05/96]
Your vehicle was not designed to use fuel containing
manganese-based additives such as MMT. Additionally, vehicles
certified to California emission standards (indicated on the
underhood Vehicle Emissions Control Information label) are
designed to operate on California reformulated gasolines. If
California reformulated gasoline is not available when you
refuel, your vehicle can be operated on non-California fuels.
However, even though your engine will perform adequately on
other gasolines, the performance of the emission control devices
and systems may be adversely affected. Repair of damage
caused by using a fuel that your vehicle was not designed for
may not be covered by your warranty.
%*
[MC36250(ALL)04/96
]
Octane recommendation
*
[MC36310(ALL)03/96]
Your vehicle is designed to use regular gasoline with an
(R+M)/2 octane rating of 87. We do not recommend gasolines
labeled as ªregularº in high altitude areas that are sold with
octane ratings of 86 or even less.
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Update:Mon Jun 10 15:17:05 1996

312
*
[MC36350(ALL)02/96]
6 pica art:0040193-A
Typical octane rating label
*
[MC36410(ALL)05/96]
Do not be concerned if your vehicle sometimes knocks lightly.
However, if it knocks heavily under most driving conditions on
the recommended octane fuel, see your dealer or a qualified
service technician to prevent any engine damage.
*
[MC36420(ALL)05/96]
Fuel Quality
*
[MC36430(ALL)05/96]
If you are experiencing starting, rough idle or hesitation
problems, try a different brand of fuel. If the condition persists,
see your dealer or a qualified service technician.
*
[MC36460(ALL)05/96]
The American Automobile Manufacturers Association (AAMA)
issued a gasoline specification to provide information on high
quality fuels that optimize the performance of your vehicle. We
recommend the use of gasolines that meet the AAMA
specification if they are available.
*
[MC36470(ALL)05/96]
It should not be necessary to add any aftermarket products to
your fuel tank if you continue to use a high-quality fuel.
%*
[MC36550(ALL)04/96
]
Gasolines for clean air
*
[MC36620(ALL)05/96]
Ford approves the use of gasolines to improve air quality,
including reformulated gasolines that contain oxygenates such as
a maximum of 10% ethanol or 15% MTBE. There should be no
more than 5% methanol with cosolvents and additives to protect
the fuel system.
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Update:Mon Jun 10 15:17:05 1996

314
%*
[MC37300(ALL)01/96
]
Running Out of Fuel
*
[MC37350(ALL)08/95]
NOTE: Avoid running out of fuel because this situation may
have an adverse effect on modern powertrain
components.
*
[MC37400(ALL)01/96]
You may need to crank the engine several times before the fuel
system starts to pump fuel from the tank to the engine.
%*
[MC37450(ALL)03/96
]
Fuel Economy
*
[MC37500(ALL)01/96]
Fuel economy is an estimate of the efficiency of your vehicle,
and can be calculated as Miles Per Gallon (MPG) or Liters Per
100 Kilometers (L/100K).
*
[MC37550(ALL)01/96]
Do not calculate fuel economy during your vehicle's break-in
period. This would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC37600(ALL)01/96]
To calculate fuel economy:
*
[MC37650(ALL)01/96]1.
Fill the fuel tank completely and record the initial odometer
reading.
*
[MC37700(ALL)01/96]2.
Every time you buy fuel, record the amount (in gallons or
liters) purchased.
*
[MC37750(ALL)01/96]3.
After at least 3-5 tankfuls, fill the fuel tank and record the
final odometer reading.
*
[MC37800(ALL)01/96]4.
Use these equations to calculate your fuel economy:
*
[MC37850(ALL)01/96]
n
English: MPGU(total miles driven)V(gallons used)
[MC37900(ALL)01/96]
n
Metric: L/100kUMultiply the number of liters used by 100
and divide the answer by the number of kilometers
travelled.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
315
*
[MC37950(ALL)01/96]
Comparisons With Environmental Protection Agency
(EPA) Fuel Economy Estimates
*
[MC38000(ALL)05/96]
EPA fuel economy figures are obtained from laboratory tests
under simulated road conditions and may not reflect the actual
conditions you experience or your style of driving. The EPA
fuel economy estimate is not a guarantee that you will achieve
the fuel economy shown.
*
[MC38050(ALL)01/96]
The following decrease fuel economy:
*
[MC38100(ALL)01/96]
n
Lack of regular, scheduled maintenance
*
[MC38150(ALL)01/96]
n
Rapid acceleration and excessive speed
*
[MC38200(ALL)01/96]
n
Driving with your foot on the brake
*
[MC38250(ALL)01/96]
n
Sudden stops
*
[MC38300(ALL)01/96]
n
Extended engine idling
*
[MC38350(ALL)01/96]
n
Using speed control in hilly terrain
[MC38400(ALL)01/96]
n
Extended use of the A/C, defroster, rear window defroster
and other accessories
*
[MC38425(ALL)01/96]
n
Underinflated tires
[MC38450(ALL)01/96]
n
Heavy loads
[MC38475(ALL)01/96]
n
Aftermarket add-ons such as bike, ski or luggage racks, bug
deflectors, etc.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

316
%*
[MC38500(ALL)01/96]
Emission Control System
*
[MC38505(ALL)01/96]
Your vehicle is equipped with a catalytic converter which
enables your vehicle to comply with applicable exhaust emission
requirements.
*
[MC38510(ALL)05/96]
RWARNING
Exhaust leaks may result in the entry of harmful and
potentially lethal fumes into the passenger compartment.
Under extreme conditions excessive exhaust temperatures
could damage the fuel system, the interior floor covering,
or other vehicle components, possibly causing a fire.
[MC38515(ALL)05/96]
Malfunctions in the engine or exhaust system can result in
excessive exhaust system temperatures. Under extreme
conditions (for example, towing a trailer up a steep hill on a
very hot day with a malfunctioning engine or exhaust system),
high exhaust system temperatures could be damaging.
*
[MC38525(ALL)01/96]
To make sure that the catalytic converter and the other emission
control parts continue to work properly:
*
[MC38530(ALL)01/96]
n
Use only unleaded fuel.
*
[MC38535(ALL)01/96]
n
Avoid running out of fuel.
*
[MC38540(ALL)01/96]
n
Never turn off the ignition while your vehicle is moving,
especially at high speeds.
*
[MC38545(ALL)03/96]
n
Have the services listed in yourMaintenance Schedulebooklet
performed according to the specified schedule.
*
[MC38550(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
317
*
[MC38555(ALL)01/96]
RWARNING
Do not remove the floor carpet in your vehicle. Emission
controls cause high exhaust temperatures under the floor.
*
[MC38560(ALL)01/96]
Watch for fluid leaks, strange odors, smoke and loss of oil
pressure. Also watch for the charge warning light, the check
engine light, or the temperature warning light. These sometimes
indicate that the emission system is not working properly.
*
[MC38565(ALL)01/96]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
%*
[MC38570(ALL)01/96
]
In general, maintenance, replacement, or service of the emission
control devices or systems in your new Ford Motor Company
vehicle or engine may be performed at your expense by any
automotive repair establishment or individual using automotive
parts equivalent to those with which your vehicle or engine was
originally equipped.
*
[MC38575(ALL)01/96]
By law, anyone who manufactures, repairs, services, sells, leases
vehicles, trades vehicles, or supervises a fleet of vehicles is not
permitted to intentionally remove an emission control device or
prevent it from working. In some of the United States and in
Canada, vehicle owners may be liable if their emission control
device is removed or is prevented from working.
*
[MC38580(ALL)01/96]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
*
[MC38585(ALL)01/96]
Information about your vehicle's emissions control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
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Update:Mon Jun 10 15:17:05 1996

318
%*
[MC38590(ALL)03/96
]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38595(ALL)05/96]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies that additional mixed city and highway driving is
required to complete the check of the OBD II system.
*
[MC38602(ALL)03/96]
The driving modes required to reach the ready condition consist
of a minimum of 30 minutes of city and highway driving as
described below.
*
[MC38607(ALL)03/96]
n
20 minutes of driving in stop and go city-type traffic with at
least four idle periods.
*
[MC38612(ALL)03/96]
n
10 minutes of driving on an expressway or highway.
*
[MC38617(ALL)05/96]
Before completing the above driving modes, the engine must be
warmed up and at operating temperature. Once started, the
vehicle must not be turned off during the above driving modes.
If the vehicle owner is unable to meet the I/M requirements by
using these driving patterns, an authorized service center can
perform a detailed OBD II drive cycle as it would any other
type of repair work.
%*
[MC38700(ALL)03/96]
Lights and Bulb Replacement
*
[MC38800(ALL)01/96]
It is a good idea to check the operation of the following lights
frequently:
*
[MC38900(ALL)01/96]
n
headlamps
*
[MC38950(ALL)01/96]
n
high-mount brakelamp
*
[MC39000(ALL)01/96]
n
tail lamps
*
[MC39100(ALL)01/96]
n
brakelamps
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996