1997 MERCEDES-BENZ ML500 oil

Shown on 8-pin MQS connector
Fig. 452: Contact Pins From Connector (MQS)
- Shown On 8-Pin MQS Connector
Foil contacts must be unpinned at the same time. Tug on the foil while pressing down the spring to remove
the foil.
REMOVE CONTACTS FROM MICRO QUADLOCK SYSTEM COUPLING - AR00.19-P-0120-04A
Fig. 453: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:49 PMPage 302 © 2006 Mitchell Repair Information Company, LLC.

For these vehicles the service sheet for the Active Service System (ASSYST) and the maintenance manual
volume 4 apply.
With the ASSYST service sheet the previous distinction between care service and maintenance service no
longer applies. Instead, the service category A (minor service) and service category B (major service) have been
introduced.
The service scopes for each model series can be seen in the respective valid service sheet.
The order no. is stated on the particular SERVICE SHEET.
On manual transmissions, automatic transmissions, transfer cases, front axles and rear axles the service item
"Check fluid level" has been replaced by an inspection of all visible parts for leaks.
In view of the fact that these components are not oil consumers, as is the case for the engine, a loss of oil can
occur only to the outside.
If any leaks are present, the procedure, as before, is to determine the cause and to rectify it subject to a separate
repair order.
The service operations carried out should be documented in the boxes in front of the operation titles. It is
essential to ensure that the specified service operations are carried out in full.
An indication is given in the boxes after the operation titles of which service operations should be carried out
for service category A (minor service) or service category B (major service). Enter a cross behind these boxes to
identify any items which are not in proper order when the vehicle is received.
Additional operations should be defined by the service adviser in agreement with the customer and an indication
should be made on the service sheet whether these additional operations are to be carried out.
Fig. 642: Service Intervals/Work Sheets


2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 401 © 2006 Mitchell Repair Information Company, LLC.

Run in gently, but briskly.
Avoid high load, high rpm and high speed.
Automatic transmissions: do not use kick-down and do not brake the vehicle by shifting down manually.
After 1 500 km
Gradually bring the vehicle up to its full road and engine speeds.
MAINTENANCE - AP00.20-P-0000D
MODEL 210 as of 1.3.97, 129,140,170, 202 as of 1.6.97, 163, 168, 203, 208, 209, 215, 220, 230, 414 ASSYST
Preface AP00.20-P-0000-01C
Safety notes/warning
notes AP00.20-P-0000-02A
Additional designation
for models and
components AP00.20-P-0000-03A
Service intervals/work
sheets general
information AP00.20-P-0000-04C
Special service
procedures AP00.20-P-0000-06B
Service date reminder AP00.20-P-0000-07B
Service card for units AP00.20-P-0000-08A
Service Information:
Engine oil changeModels 129, 163, 168, 170,
203, 208, 209, 210, 215,
220, 230SI 18.00-P-0011A
SERVICE SHEET for
Active Service System
(ASSYST)Model 129 as of 1.6.97AP00.20-P-0001D
Model 140 as of 1.6.97AP00.20-P-0001E
Model 163AP00.20-P-0001A
Model 168AP00.20-P-0001B
Model 170 as of 1.6.97AP00.20-P-0001C
Model 202 as of 1.6.97AP00.20-P-0001F
Model 203AP00.20-P-0001K
Model 208AP00.20-P-0001G
Model 209AP00.20-P-0001M
Model 210 as of 1.3.97AP00.20-P-0001H
Model 215AP00.20-P-0001J
Model 220 except code
Z04/Z07AP00.20-P-0001I
Model 220.175/176/178 AP00.20-P-0001IG

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 403 © 2006 Mitchell Repair Information Company, LLC.

CHECK ALL VISIBLE PARTS FOR SIGNS OF LEAKS AND DAMAGE - AP00.20-P-0053GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
INSPECTING CHASSIS AND LOAD-BEARING BODY PARTS FOR DAMAGE AND CORROSION - AP00.20-P-0090GH
MODEL 163
with Code Z04/Z07
Model 230AP00.20-P-0001L
Model 414AP00.20-L-0001A
Taxi serviceModels 202, 210AP00.20-P-0007A
Model 203AP00.20-P-0007C
Remove
Detach lower engine
compartment panelingModels 163.172/174/175AR61.20-P-1105GH
Remove noise
encapsulationModel 163.113/128AR94.30-P-5400GH
Check

2If traces of fluid are noted
(e.g. oil), then determine
and correct the cause (on a
separate work order).
Check for leaksEngine:
Transmission
Transfer case
Front axle
Rear axle
Pressure oil pump
3Check for leaks and fixingShock absorbers,
suspension struts
4Inspect for leaks and
conditionRubber boots of front axle
shafts
5Inspect lines and hoses for
leaks and condition, pay
attention to chafing points
and routingRadiator
Fuel system
Exhaust system
Clutch actuation
Automatic transmission
Power steering
Brake system
Install
Install lower engine
compartment paneling.Models 163.172/174/175AR61.20-P-1105GH
Install noise encapsulationModel 163.113/128AR94.30-P-5400GH
1Visual inspectionControl arm mountings and
control arms of front axle

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 404 © 2006 Mitchell Repair Information Company, LLC.

procedure or when
working near engine
5Start engine Allow to run at idle
speed until oil pressure is
displayed.
6Check refrigerant level of
air conditioning systemModel 129 up to 31.5.96
with automatic air
conditioning, code 581a,AP83.30-P-8312DA
Model 140 up to 31.5.95
with automatic air
conditioning, code 581a
with rear air conditioner,
code 582,
Model 202 up to 30.9.95
with automatic air
conditioning, code 581a,
Models 129, 170, 202,
208, 210, 220 with air
conditioning (or
Tempmatic for USA),
code 580
Models 461, 463 with air
conditioning, code H02AP83.30-P-8312G
7Move the pull switch of
the hydropneumatic
suspension into position N
and allow the engine to
run at increased idle speed
until the vehicle has
reached its normal levelOnly for Hydropneumatic
suspension with automatic
level lowering device and
controlled damping, code
215c, All-round
hydropneumatic
suspension, code 487
8Brake testing on test standModel 129, 140, 170, 202,
203, 208, 209, 210, 215,
220AP42.00-P-4290BA
Models 461, 463AP42.00-P-4290G
9Check brake disks for
signs of corrosion. For vehicles which
were parked for more than
6 months.
10Replace brake fluid For vehicles which
were parked for more than
6 months.
Model 140 as of 1.7.93
except code 471AP42.00-P-4280BA
Model 170 except code
471
Model 202 up to 31.5.94
except code 471

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 407 © 2006 Mitchell Repair Information Company, LLC.

Model 202 with code 472
Model 208 except 208.474
except code 471
Model 210 except code
471
Model 210 except
210.072/272 with code
472
Model 215 with code 472
Model 220 except code
Z07
Model 129, 140 as of
1.7.93 up to 31.5.94 with
code 471AP42.00-P-4280BB
Model 129 as of 1.7.93
except code 212/471/472AP42.00-P-4280BC
Model 129.059 059/064/
064 /068
Model 202 up to 31.5.94
with code 471AP42.00-P-4280EA
Models 461, 463AP42.50-P-4280G
11
Remove transport film
Installing transport foilModel 168, 461, 463
Models 129, 140, 163,
170, 202, 203, 208, 209,
210, 211, 215, 220, 230,
240 with Paint protection,
code 524AR97.20-P-4000A

Notes on paintwork,
decorative and detachable
components Notes on
transportation sheetingModel 124, 126, 129, 140,
163, 168, 170, 201, 202,
203, 208, 209, 210, 211,
215, 220, 230, 463AH98.00-P-9019-01Z
Model 129, 163, 168, 170,
202, 203, 208, 209, 210,
211, 215, 220, 230, 240,
414AH97.20-P-9409-03A
12Wash the vehicle Preclean using high
pressure or steam cleaning
equipment. This will
remove any coarse dirt
particles.
13Remove drips or rough
linings on the paintwork,
the windows or trim partsUse metal dust remover
or solvent (e.g. pure
benzene, silicone remover,
artificial-resin thinner). On
non-painted plastic parts
do not use aggressive
*BR00.45-Z-1017-04A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 408 © 2006 Mitchell Repair Information Company, LLC.

CAPACITIES & SPECIFICATIONS
SPECIFIED ENGINE OILS (SERVICE) - OVERVIEW - BB00.40-P-0223-02A
For Mercedes-Benz and Smart
AZ88.30-P-
0008GH
Retrofit styling
spoilerModels 163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /157 /175 except styling package,
code U49AZ88.30-P-
0008GH
AZ82.70-P-
0006GH
Retrofit portable
CTELModel 163 as of 1.9.00 up to 30.9.01
portable cellular telephone Nokia 51 xx
and 61xxAZ82.70-P-
0006GH
AZ83.70-P-0009HRetrofitting Telestart
receiverModel 163.###1# up to 31.12.99
Telestart T60 with retrofitted stationary
heaterAZ83.70-P-0009H
AZ83.70-P-
0009HARetrofitting Telestart
receiverModel 163.### 1 # Telestart T70 with
windshield antenna, with retrofitted
stationary heaterAZ83.70-P-
0009HA
AZ83.70-P-
0009HBRetrofitting Telestart
receiverModels
163.113 /128 /136 /154 /157 /172 /174 /175
1# as of 1.9.01 with model year 2002, code
802 Telestart T70 with windshield antenna,
with retrofitted stationary heaterAZ83.70-P-
0009HB
AZ88.30-P-
0004GH
Retrofit step
platformModels 163.136 /154 /172 #A as of
145273,
163.136 /154 /172 #X as of 708319,
163.113/128/157/174/175
with illuminationAZ88.30-P-
0004GH
AZ88.30-P-
0004GI
Retrofit step
platformModels
163.113 /128 /136 /154 /157 /172 /174 /175
without illuminationAZ88.30-P-
0004GI
AZ54.65-P-0001I Retrofit ultrasonic
back-up aidModel 163.1 up to 31.08.01 except spare
wheel holder/spare wheel, code 849,
except trailer hitch, code 550AZ54.65-P-0001I
AZ82.10-P-
0001GHRetrofitting
additional headlampModel 163.113/154 #A as of 289565,
163.113 #X as of 754620,
163.128 /157 /175 except styling package,
code U49, except USA version, code 494a.
with styling spoiler onlyAZ82.10-P-
0001GH
BB00.40-P-0223-02A
Specified engine oils
(service) - overviewFor Mercedes-Benz and
Smart
Sheet 223.2
viscosity classesSheet 224.1 (passenger-car
engines)BB00.40-P-0224-01A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 413 © 2006 Mitchell Repair Information Company, LLC.

The temperature ranges in the viscosity classes must be observed for the use of the engine oils (see Sheets 224.1
and 224.2)!
Passenger vehicle engines,
Commercial vehicle engines from the passenger car division,
Single-grade oils are listed on sheets: 228.0, 228.2 - only to be used in summer.
Multigrade oils are listed on sheets 226.9, 228.1/.3/.5/.51, 229.1/.3/.31/.5/.51 - use possible all year round.
Industrial engines from the car sector (series 100, series 600)
Sheet 224.2 (commercial-
vehicle engines)BB00.40-P-0224-02A
Single-grade oilsSheet 228.0BB00.40-P-0228-00A
Sheet 228.2BB00.40-P-0228-02A
Multigrade oilsSheet 226.9BB00.40-P-0226-09A
Sheet 228.1BB00.40-P-0228-01A
Sheet 228.3BB00.40-P-0228-03A
Sheet 228.5BB00.40-P-0228-05A
Sheet 228.51BB00.40-P-0228-51A
Sheet 229.1BB00.40-P-0229-01A
Sheet 229.3BB00.40-P-0229-03A
Sheet 229.31BB00.40-P-0229-31A
Sheet 229.5BB00.40-P-0229-05A
Sheet 229.51BB00.40-P-0229-51A
MB
Specifications
for
Operating
Fluids Sheet
1226.9
Multi-
grade228.0/.1
Single/
multi-
grade226.9229.3
Single/
multi-
grade229.5
Multi-
grade229.5
Multi-
grade229.5
Multi-
grade229.3
Multi-
grade229.3229
Multi-
grade229.5
Multi-
grade229.5
Multi-
grade
Gasoline
engines
M 155 (SLR)------ -•-
AMG engines
except M 155
(SLR)--------•4 .)-
M 111, 137,
272, 273-----••-•-
M 112, 113,
134, 135-----•••••
M 122, 275------•-•-

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 414 © 2006 Mitchell Repair Information Company, LLC.