1997 MERCEDES-BENZ ML500 sat nav

RETROFITTING TRAFFIC PRO NAVIGATION SYSTEM - AZ82.61-P-0002H
MODEL 163 up to 30.6.00
except CODE (810) Sound system
except CODE (819) 6-disk CD changer
except CODE (316) MB GSM cellular telephone (D2B)
except CODE (317) GSM portable cellular telephone (D2B)
System illustration with telephone and GPS roof antenna
Fig. 347: Identifying Traffic Pro Navigation System Components

See notes on radio
connector pin assignmentModels 163.AH82.61-P-0001-05A
Notes on Traffic Pro
navigation systemModels 129, 140, 163,
168, 170, 202, 208, 210.AH82.61-P-0002-01A
Removal
1Disconnect ground cable
of battery
AR54.10-P-0003A
2Remove radio

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 417 © 2006 Mitchell Repair Information Company, LLC.

Parts ordering notes
RETROFITTING CD CHANGER - AZ82.64-P-0001MA
MODEL 163 as of 1.7.99
in combination with Audio 10, Audio 30 radio or COMAND operating and display system and D2B fiber
optical cable
AR82.60-P-7502EA
3Remove center console
AR68.20-P-2000GH
Install
4Retrofit global
positioning system (GPS)
antenna on roof for vehicles with
engine 111 or to 9.99AN82.61-P-7474-04AZ
5Retrofit Traffic Pro
wiring harnessVehicles with automatic
transmission.AZ82.61-P-0002-01H
Vehicles with manual
transmission.AZ82.61-P-0002-01HH
6Fit remaining parts to
vehicle 3-1
7Enable radio code See operating
instructions.
8Start up Auto-Pilot-
System See operating
instructions from Becker
company
Part no.DesignationQuantity
B6 782 30 24Traffic Pro navigation system
parts kit1
Group 82 (see EPC)CTEL and GPS antenna1
Group 82 (see EPC)Antenna lead from splitter to radio1
Group 82 (see EPC)Adapter wiring harness (without
sound system) (vehicles with
engine 111 or up to 9.99)1
Group 82 (see EPC)CAN bus wiring harness (vehicles
with engine 111 or up to 9.99)1
Group 82 (see EPC)CAN bus adapter (vehicles with
engine 111 or up to 9.99)1
A011 545 80 26Contact spring (radio)2
Commercially availableGreen lead 0.5 mm2 2m
Group 82 (see EPC)Antenna splitter1

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 418 © 2006 Mitchell Repair Information Company, LLC.

Fig. 385: Identifying Fuse And Portable CTEL Wiring Harness
13. Expose tied back green 2-pin connector (E) for standard microphone lead and connect with microphone
connector (C) from portable cellular telephone wiring harness (2).
14. Connect adapter wiring harness (9) to radio connector.
15. Fit together radio connector C and adapter (A2/C).
On models fitted with COMAND (code 352) the radio connector C is part of the COMAND wiring
harness in the form of an intermediate connector (must be exposed).
Fig. 386: Identifying Radio And Connector For Adapter Wiring Harness

Depending on vehicle equipment (vehicles without navigation system Audio 30 APS or COMAND or
with navigation system) the connection of the telephone antenna differs.
A Only for models without navigation system
16.1 On vehicles without navigation system the antenna connection cable (ANT) is connected directly to
the black (sw) connector of the antenna cable (19) and connected to the GSM 1800 MHz compensator
(A28/3).
A Only for models with navigation system
16.2 On vehicles with navigation system the antenna cable (ANT) is connected to the antenna diplexer
(A2/57). The antenna connection cable (19/1) is connected to the red (rt) socket at the antenna diplexer

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 437 © 2006 Mitchell Repair Information Company, LLC.

Plugs and couplings. with yellow, orange or red housing colors are reserved for safety and restraint systems
(SRS) and roll bars.
Observe the following when repairing couplings for squibs (SRS systems):
The repair area must be between 100 mm and 1000 mm behind the squib. Cables which have already been
repaired are provided with a yellow marking. This is to be applied retroactively to repair lines without color
marking.
Carry out the first repair as close to the plug as possible. In the case of subsequent repairs the old soldered
connectors should be removed and the new ones should be attached behind them, the wiring harness should be
replaced if necessary.
Before cutting through the lines it is absolutely essential to assign the lines to the corresponding pins in
accordance with the wiring diagram. Do not mix up the pin assignment.
The line colors of the repair kit may deviate from the original fitting
Screened lines and light plastic-sheathed cable must never be repaired
In general the following applies to cable repair:
If more than ten lines per branch-off line are damaged, the wiring harness module must be replaced.
Overview (lines/contacts)
Overview (lines/contacts to components)
Lines/contacts (Function)Scope affected
CableContact
Radio antenna linesExchange wiring harness/lineExchange wiring harness/line
Navigation antenna linesExchange wiring harness/lineExchange wiring harness/line
Emergency call system antenna
linesExchange wiring harness/lineExchange wiring harness/line
Telephone antenna linesExchange wiring harness/lineExchange wiring harness/line
Radio antenna linesExchange wiring harness/lineExchange wiring harness/line
TV-antenna linesExchange wiring harness/lineExchange wiring harness/line
D2B (fiber optic cable)Exchange wiring harness/lineExchange wiring harness/line
MOST (fiber optic cable)Exchange wiring harness/lineExchange wiring harness/line
Telephone handset linesExchange wiring harness/lineExchange wiring harness/line
ESP/SBC cablesExchange wiring harness/lineExchange wiring harness/line
Lines/contacts for the following
componentsScope affected
CableContact
Airbag control unit couplingExchange wiring harnessExchange wiring harness
Squibs coupling (SRS systems)Install repair wiring harnessInstall repair wiring harness

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 27 © 2006 Mitchell Repair Information Company, LLC.

TABLE OF CONTENTS FOR SUBSEQUENT INSTALLATION AND CONVERSION OF ACCESSORIES - AZ00.10-P-1000JZ
MODELS 163
AN91.12-P-0002A Retrofit third seat row
automatic easy entry
adjustment facilityModel 163.154/172#A as of 145273
Model 163.136 /154 /172 #X from
708319,
Model 163.113 /128 /157 /175 with
3rd seat row, code 847AN91.12-P-0002A
AN20.30-P-0001RRetrofit coolant
preheaterModel 163.136 with engine 111.977AN20.30-P-0001R
AN20.30-P-0001S Retrofit coolant
preheaterModel 163.154 with engine 112.942AN20.30-P-0001S
AN20.30-P-0001T Retrofit coolant
preheaterModel 163.172 with engine 113.942
Model 163.175 with engine 113.965AN20.30-P-0001T
AN49.10-P-0001ARetrofit system for
diesel particle
reductionEngine 612.963 in model 163 except
particulate filter, code 474AN49.10-P-0001A
AN82.61-P-0001H Retrofit navigation
system Audio 30 APSModel 163 up to 30.6.99 except 6-
disk CD changer, code 819
Model 163 as of 1.7.99 in
combination with CD changer with
D2B fiber optic cable systemAN82.61-P-0001H
AN88.30-P-0001A Retrofitting fender
flapModel 163.113/136 /154 /172 #A up
to 289564 up to 31.8.01
Model 163.113/136 /154 /172 #X up
to 754619 up to 31.8.01AN88.30-P-0001A
AN88.30-P-0003A Retrofitting underride
protectionModel
163.113/128/136/154/157/172/175
except styling package, code U49,
except Parktronic system (PTS), code
220AN88.30-P-0003A
AZ49.10-P-0002B Retrofitting AMG
end pipeEngine 111.977 in model 163.136 except
modification kit, code
U47 except styling package, U49
Engine 112.942 in model 163.154 except
modification kit, code U47
except styling package, U49
Engine 112.970 in model 163.157 except
modification kit, code U47
except styling package, U49
Engine 113.942 in model 163.172 except
modification kit, code U47
except styling package, U49
Engine 113.965 in model 163.175 except AZ49.10-P-0002B

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 410 © 2006 Mitchell Repair Information Company, LLC.

AZ82.70-P-
0005GH
Retrofit handsfree
conversation
equipmentModel 163 as of 1.10.99 for Mercedes-
Benz hands-free system FSE8AZ82.70-P-
0005GH
AZ91.20-P-0001A Retrofit bracket for
child-seat anchorageModels 163.113 /136 /154 /172 /174AZ91.20-P-0001A
AZ88.30-P-
0007GH
Retrofit fender flaresModels 163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /175 except styling package, code
U49AZ88.30-P-
0007GH
AZ82.61-P-0002H Retrofitting Traffic
Pro navigation
systemModel 163 up to 30.6.00 except sound
system, code 810, except 6 disc CD
changer, code 819, except MB D-network
telephone (D2B), code 316, except D-
network portable CTEL (D2B), code 317AZ82.61-P-0002H
AZ82.61-P-0001I Retrofit TrafficStar
navigation systemModel 163 up to 30.6.99 except 6 disc CD
changer, code 819AZ82.61-P-0001I
AZ88.30-P-0001A Retrofit front
protection barModels 163.113 /154 /172 #A up to
289564,
163.113/154 /172 #X up to 754619,
163.136 except styling package, code U49,
except Parktronic system (PTS), code 220aAZ88.30-P-0001A
AZ88.30-P-0001B Retrofit front
protection barModels 163.113 /154 #A as of 289565,
163.113 #X as of 754620,
163.128 /157 /175 except styling package,
code U49, except Parktronic system (PTS),
code 220aAZ88.30-P-0001B
AZ83.70-P-0008ARetrofitting
stationary heaterModels 163.136 1A up to 145272,
163.136 1X up to 708318,
163.154 1A up to 145272,
163.154 1X up to 708318,
163.172 1A up to 145272,
163.172 1X up to 708318AZ83.70-P-0008A
AZ83.70-P-
0008ABRetrofitting
stationary heaterModels 163.136 1A as of 145273 up to
31.8.01,
163.136 1X as of 708319 up to 31.8.01,
163.154 1A as of 145273 up to 31.8.01,
163.154 1X as of 708319 up to 31.8.01,
163.172 1A as of 145273 up to 31.8.01,
163.172 1X as of 708319 up to 31.8.01,
163.113/174 1# up to 31.8.01AZ83.70-P-
0008AB
AZ83.70-P-
0008ACRetrofitting
stationary heaterModels
163.113 /136 /154 /157 /172 /174 /175 1#
as of 1.9.01 with model year 2002, code
802AZ83.70-P-
0008AC
AZ83.70-P-
0008ADRetrofitting
stationary heaterModel 163.128 1# with model year 2002,
code 802AZ83.70-P-
0008AD

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 412 © 2006 Mitchell Repair Information Company, LLC.

High Tech Motoroil
HDGermany
Lotos Diesel 3 X Grupa Lotos SA., Gdansk,
Poland
Lubex Turbo SD
15W40 X Belgin Madeni Yaglar Tic. Ve
San. A.S., Gebze Kocaeli,
Turkey Lubral
Super Diesel MB-I X Lubricantes de America, S.A.
de C.V., Santa Catarina, N.L.,
Mexico
Lubrifin Ultra
Motor Oil X XS.C. Lubrifin S.A., Brasov,
Rumania
Lukoil Super X OAO LUKOIL, Moscow,
Russia
Lukoil Super N X OAO Lukoil-
Nizhegorodnefteorgsintez,
Kstovo, Nizhni Nowgorod
Region, Russia
Lukoil Super-V X OAO LUKOIL, Moscow,
Russia
Lukoil - Super X OAO LUKOIL, Moscow,
Russia
Madit Turbo X Slovnaft, a.s., Bratislava 23,
Slovakia
Madit Turbo Plus X Slovnaft, a.s., Bratislava 23,
Slovakia
Maxidiesel X Verkol, S.A., Bera/Navarra,
Spain
Meditran SC X PT Pertamina (Persero),
Jarkarta/Indonesia
megol Motorenoel
HD-C3 X Meguin GmbH & Co. KG
Mineraloelwerke, Saarlouis,
Germany
megol Motorenoel
Universal X Meguin GmbH & Co. KG
Mineraloelwerke, Saarlouis,
Germany
Meister-ol
Hochleistungs-
Motorenol X Deutsche BP
Aktiengesellschaft, Hamburg,
Germany
MHG Oil Unitop X MHG, Sulzbach-Rosenberg,
Germany
Midland XHD X Oel-Brack AG, Hunzenschwil,
Switzerland
Migrol HD Motor
Oil S3 XX Migrol-Genossenschaft,
Zurich, Switzerland

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:52 PMPage 423 © 2006 Mitchell Repair Information Company, LLC.

Brighouse West
Yorkshire, England
Trysk Top Tir X Paramo a.s.,
Pardubice/Czech Republic
Turbo Leichtlauf 10W-
40 X Raiffeisen Central-
Genossenschaft Nordwest
eG, Munster, Germany
Turbopaz X Paz Lubricants &
Chemicals Ltd., Haifa,
Israel
TurboplusLD 10W-40 X Verkol, S.A.,
Bera/Navarra, Spain
Turdus 3 SHPD X Grupa Lotos SA., Gdansk,
Poland
Turdus Powertec CI-4
15W/40 X Grupa Lotos SA., Gdansk,
Poland
Unil Manto TD X Unil Germany GmbH,
Stuttgart, Germany
Unimot 3 X GB Lubricants,
Gateshead/England
Urania LD5 X FL Selenia s.p.a.,
Villastellone (Torino),
Italy
Urania Turbo LD X FL Selenia s.p.a.,
Villastellone (Torino),
Italy
Uranus Turbo X C.F.C.L.,
Merignac/France
Ursa Premium TDXX X Productos Texaco S. A. de
C. V., Mexico, D.F.,
Mexico
Ursa Super TD X XChevronTexaco
Technology Ghent,
Ghent/Zwijnaarde,
Belgium
Ursa Super TLF 10W-
40 X Texaco Germany GmbH,
Hamburg, Germany
Ursa Turbo X XChevronTexaco
Technology Ghent,
Ghent/Zwijnaarde,
Belgium
Valar Adut Uni X NOCC, a.s., Praha 8,
Czech Republic
Valar Egida 154 X NOCC, a.s., Praha 8,
Czech Republic

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:54 PMPage 455 © 2006 Mitchell Repair Information Company, LLC.