1997 MERCEDES-BENZ ML500 airbag
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AN68.30-P-0001-02B
Modify roof paneling for installing handle and
clamping strap mount
Model 163.113 /154 #A as of 289565,
Model 163.113 #X as of 754620,
Model 163.128/ 157/ 175
with code (847), 3rd seat row
P68.30-2527-10
1
Remove accessory hook.
2
Position template (1) to roof paneling.
Fasten template with adhesive tape.
3
Mark points which must be cut out for installing pivot handle and
clamping strap.
4
Remove template (1).
5
Cut out cutouts for pivot handle and clamping strap mount.
Do not cut into window airbag or wiring harness.
6
Repeat on opposite side. .
P68.30-2528-10
6
Install accessory hook (2), clamping strap mount (3) and handle
(4).
7
Repeat on opposite side. .
Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3807 of 4133
AR91.18-P-1850GI
Remove and install cover on rear seat cushion
6.5.99
MODELS
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
P91.18-2031-09
1
Paneling of horizontal adjustment
handle
2
Horizontal adjustment handle
3
Rear seat cushion frame
8
Rear seat cushion
4
Lower cover
5
Rear seat upholstery side lip
6
Velcro closure
7
Rear seat cover
Remove/Install
1
Remove rear cargo space floor flaps
See Operating Instructions
2
Remove outer cover from rear seat
Do not remove remaining covers.
AR91.12-P-1100GH
3
Detach lateral curtain at bottom
4
Remove paneling of horizontal adjustment
handle (1)
Risk of breakage!
Unscrew screw and press paneling of
horizontal adjustment handle forwards in
order to unhook the retaining lugs.
5
Remove side cover on rear backrest fitting
6.1
Remove lower cover (4)
Only with 3rd seat row, code 847.
7
Detach rear seat cover (7) and Velcro closure
(6) at the outside of the rear seat cushion
frame (3)
8.1
Turn ignition key to "0" position
Only with side airbag in left and right rear,
code 293. To avoid fault codes.
9.1
Disconnect connector of electrical line of rear
side seat belt buckle and move out of
retaining clip
Only with side airbag in the rear
(left and right), code 293.
10.1
Carefully lift up rear seat cover and unscrew
bolt from belt end fitting
Do not damage rear seat cover.
Only 60% rear seat.
*BA91.40-P-1001-01D
Torx bit set
*000589011000
11.1
Remove belt end fitting together with rear
seat seat belt buckle though the rear seat
cushion
Do not damage rear seat cover.
Only 60% rear seat.
12
Remove rear seat cushion (8) from rear seat
cushion frame (3)
13
Pull off rear seat upholstery (7) until the
stapled wire rings become visible
14
Bend stapled wire rings up
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3810 of 4133
13
Unhook vertical adjustment cable (6) from
vertical adjustment handle (5)
14
Guide vertical adjustment cable (6) through
grommet (12)
Installation:
If a new rear seat cushion
frame is used, the grommet must be installed
in the new rear seat cushion frame.
15
Remove handle locking device (13) from rear
seat cushion frame
16
Unhook horizontal adjustment cable (8) at clip
(10) and at front of rear seat cushion frame
Risk of breakage!
17
Unscrew bolts from horizontal adjustment
handle
18
Detach horizontal adjustment cable (8) from
horizontal adjustment handle
Risk of breakage!
Pull out horizontal adjustment handle.
19
Remove rear seat seat belt buckle
40% rear seat without side airbag in left
and right rear, code 293.
AR91.40-P-1516GH
40% rear seat with side airbag in left and
right rear, code 293.
AR91.40-P-1516GK
60% rear seat outer seat.
AR91.40-P-1516GJ
20
Unscrew mounting screws for rear seat
cushion frame (2)
Installation:
Replace damaged shims at
the diagonal supports of the rear seat.
*BA91.12-P-1010-03A
21
Remove rear seat cushion frame (3)
Remove rear seat cushion frame through
tailgate
22
Install in the reverse order
Rear seats
Number
Designation
Model
163 as of
09/99
BA91.12-P-1009-03A
Bolt for clamping band to seat frame
Nm
45
BA91.12-P-1010-03A
Screw for bracket to seat frame
Nm
23
Torx bit set
000 589 01 10 00
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 3813 of 4133
AR91.12-P-1720GI
Remove/install tilting rear seat
3.5.99
MODEL
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
P91.12-2128-09
1
Cushion below arm rest
2
Bolts
7
Center seat belt
8
Seat belt bolt
9
Rear seat cushion
10
Belt end fitting
3
Covers
4
Bolts
5
Bolts
6
Backrest
Remove, Install
1
Remove headrests
See Operating Instructions
2
Remove rear cargo space floor flaps
See Operating Instructions
3
Fold other bench down into the footwell
See Operating Instructions
4.1
Remove cushion (1) from underneath arm rest
Applies to 60% seat bench only.
Unscrew 2 bolts on the bottom of the rear
side, and turn upholstery upwards, in order to
detach locating tab at the rear.
5
Remove screws (2) for covering (3)
6
Remove covers (3) from backrest fitting
7
Remove screws (4) on backrest fitting
60 % bench: Fold backrest down, in order
to gain access to the screws on inside of the
backrest fitting.
Torx bit set
*000589011000
*BA91.12-P-1006-03A
8
Fold bench seat into footwell
Rear seat backrest remains erect.
9
Remove screw (5) on backrest bracket
Pull handle forward.
Torx bit set
*000589011000
*BA91.12-P-1006-03A
10
Remove rear seat backrest (6) from bench
Put rear seat backrest down in the load
compartment.
11.1
Detach seat upholstery from back of rear seat
cushion (9)
Applies to 60% seat bench only.
12.1
Carefully lift seat upholstery upwards and
remove seat belt screw (8) on belt end fitting
(10) on the rear seat bench frame
Take care not to damage seat upholstery.
Applies to 60% seat bench only.
Torx bit set
*000589011000
*BA91.40-P-1001-01D
13.1
Remove buckle connector from seat frame
and withdraw from retaining clamp
Only 60 % bench seat in combination with
rear side airbag (left and right), code 293. In
order to avoid fault codes, turn ignition key to
the "0" position.
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3817 of 4133
AR91.40-P-0630GH
Remove/install seat belt with emergency tensioning retractor
26.3.97
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P91.40-0374-09
1
Cap
2
Bolt
3
Outer paneling
7
Automatic belt retractor
R12/2
Passenger ETR [GUS] ignition
squib
4
Belt end fitting
5
Screw
6
Screw
Remove/Install
Danger!
Risk of injury
when carrying out test or repair
work on airbag or emergency tensioning
retractor units
Store airbag unit with expulsion area on top,
do not subject to temperatures above 100 °C.
Interrupt power supply when working on such
units.
AS91.00-Z-0001-01A
Danger!
The spring in the inertia reel can pose an
injury hazard
when the tension is released
and it uncoils.
Never disassemble inertia reels
AS91.00-Z-0002-01A
Important instructions for performing repair,
body work and welding on vehicles with
airbags or belt tensioner units
Models 129 as of 1.7.93, 163, 168, 170, 202
as of 1.7.93, 208, 210, 414, 638, 690.6, 901,
902, 903, 904, 905
Model 461 with engine 602.983
Model 463 up to 30.11.00
MODELS WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0002-01B
Evaluation of airbags and emergency
tensioning retractors on accident vehicles
Model 129 as of 1.7.93, 163, 168, 170, 202 as
of 1.7.93, 203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 414, 463, 638, 901, 902, 903, 904,905
Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0006-01B
Legal regulations concerning the handling
and storage of airbag and emergency
tensioning retractors
Models 124, 129, 140, 163, 168, 170, 202,
203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 314, 316, 318, 414, 461, 463, 638, 668,
670, 690.6, 901, 902, 903, 904, 905, 950,
952, 953, 954, 970, 972, 974, 975, 976
Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0004-01A
o
Notes on disposal of airbags and emergency
tensioning retractors
All models
OS91.00-P-0001-01A
Render emergency tensioning retractors
unusable
AR91.40-P-0611A
1
Move front seat forwards to the full extent, tilt
front seat backrest forwards
See owner's manual.
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3819 of 4133
AR91.40-P-0681GI
Remove/install rear seat belts
16.4.99
MODEL
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
1
Bolt
2
Seat belt guide bracket
3
Bolt
4
Automatic belt retractor
5
Belt height adjuster
R12/7
Right rear ETR ignition squib
P91.40-2114-03
Remove/Install
Danger!
Risk of injury
when carrying out test or repair
work on airbag or emergency tensioning
retractor units
Store airbags with exit surface pointing
upward, do not expose to temperatures above
100 °C. Interrupt power supply when working
on such units.
AS91.00-Z-0001-01A
Danger!
The spring in the inertia reel can pose an
injury hazard
when the tension is released
and it uncoils.
Never disassemble inertia reels
AS91.00-Z-0002-01A
Important instructions for performing repair,
body work and welding on vehicles with
airbags or belt tensioner units
Models 129 as of 1.7.93, 163, 168, 170, 202
as of 1.7.93, 208, 210, 414, 638, 690.6, 901,
902, 903, 904, 905
Model 461 with engine 602.983
Model 463 up to 30.11.00
MODELS WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0002-01B
Evaluation of airbags and emergency
tensioning retractors on accident vehicles
Model 129 as of 1.7.93, 163, 168, 170, 202 as
of 1.7.93, 203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 414, 463, 638, 901, 902, 903, 904, 905
Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0006-01B
Legal regulations concerning the handling
and storage of airbag and emergency
tensioning retractors
Models 124, 129, 140, 163, 168, 170, 202,
203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 314, 316, 318, 414, 461, 463, 638, 668,
670, 690.6, 901, 902, 903, 904, 905, 950,
952, 953, 954, 970, 972, 974, 975, 976
Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741
AH91.00-P-0004-01A
o
Notes on disposal of airbags and emergency
tensioning retractors
All models
OS91.00-P-0001-01A
Render emergency tensioning retractors
unusable
AR91.40-P-0611A
1
Withdraw ignition key
2
Remove paneling on C-pillar
AR68.30-P-4490GH
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3821 of 4133
AR91.40-P-1516GJ
Remove/install rear seat belt buckle
12.1.00
MODEL
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
60% outer rear seat
P91.40-2174-06
2
Side covers
3
Back of rear seat cover
4
Rear corner rear seat cover
5
Screw
6
Rear seat seat belt buckle
Removing, Install
1
Fold 40 % rear seat downward
See Operating Instructions
2.1
Turn ignition key to "0" position
Only with side airbag in left and right rear,
code 293. To avoid fault codes
3
Remove load area floor folding section of
60% rear seat
See Operating Instructions
4.1
Disconnect connector of electrical line of rear
seat seat belt buckle and detach from rear
seat cushion frame
Only with side airbag in the rear
(left and right), code 293.
5
Remove side covers (2)
6
Unhook rear seat cover on back (3) and rear
corner (4)
7
Unscrew bolt (5) from rear seat seat belt
buckle (6)
Lift up rear of rear seat cushion and press
forwards.
*BA91.40-P-1006-01D
8
Remove rear seat seat belt buckle (6) and
remove belt end fitting through rear seat
cushion
Do not damage rear seat cover!
Installation:
Check rear seat seat belt
buckle for damage.
9
Remove locking plate, disconnect rear seat
seat belt buckle and belt end fitting
Installation:
Replace locking plate!
10
Install in the reverse order
Seat belts/emergency tensioning retractors
Number
Designation
Model
163 as of
09/99
BA91.40-P-1006-01D
Bolt, belt buckle to rear seat
Nm
45
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 3824 of 4133
AR91.40-P-1516GK
Remove/install rear seat belt buckle
26.9.02
MODEL
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /175 with CODE (293) Left and right rear side airbag
40% rear seat
MODEL
163.174
40% Rear seat
P91.40-2172-01 P91.18-2030-01 P91.40-2173-01
1
Bolt
2
Rear seat seat belt buckle
3
Connector
8
Adhesive tape
4
Lower cover
6
Retaining straps
7
Electrical line for rear seat seat belt
buckle
Remove/install
1
Fold down 60% rear seat
See Operating Instructions
2
Fold backrest of 40% rear seat forwards
See Operating Instructions
3
Remove side covers on rear seat seat belt
buckle
4
Unscrew bolt (1) from rear seat seat belt
buckle (2)
*BA91.40-P-1006-01D
5
Turn ignition key to "0" position
To avoid fault codes.
6
Disconnect connector (3) from electrical line
of rear seat seat belt buckle
7.1
Remove lower cover (4)
Only with 3rd seat row, code 847.
8
Remove retaining straps (6)
9
Unhook rear seat cover on reverse side and
pull out electrical line for rear seat seat belt
buckle (7) on rear seat cushion
Loosen adhesive tape (8).
Installation:
Route electrical line for rear
seat seat belt buckle (7) correctly and fasten
to rear seat cushion frame using new
adhesive tape (8).
10
Remove rear seat seat belt buckle (2)
Installation:
Check rear seat seat belt
buckle for damage.
11
Install in the reverse order
Seat belts/emergency tensioning retractors
Number
Designation
Model
163 as of
09/99
BA91.40-P-1006-01D
Bolt, belt buckle to rear seat
Nm
45
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1