AD54.30-P-2000-02GC
Notes on HHT previous knowledge diagnosis
IC
HHT :
The instrument cluster and active service system (ASSYST) sub-
function are checked with HHT, there being the choice of the
following functions for this:
1. Control module version
2. Fault memory
3. Actual values
4. Actuations
5. Control module adaptation
Additional information on test items 2, 3 and 5 can be called up using
the INPUT key
Control module adaptation
The following alternatives are available in the HHT under control
module adaptation:
1.)
Read out coding and transfer to new instrument cluster. IC and
ASSYST.
2.)
Read out/change codings e.g.:
Engine and national variants,
version of fuel tank,
special equipment etc.
3.)
Settings:
1
Clock
2
Put forward kilometer reading
3
Put back kilometer reading
4
Oil change
5
Reset oil change initiated inadvertently
6
Active Service System
7
Enter times with battery disconnected
8
Set minimum oil warning
Before replacing a defective instrument cluster, readout the existing
variant codings (driving data and instrument cluster data) and store in
the HHT on an interim basis. Read in the values stored on an interim
basis again after installing the new instrument cluster.
If it is not possible to read out the stored variant coding, all variant
codings must be input manually (menu-assistance in HHT).
When installing an instrument cluster on an experimental basis, do
not put forward the kilometer reading as it cannot be put back later.
Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
motor. See Fig. 2 .
PROGRAMMING
RECODING RADIO
1. Turn ignition on. Ensure CODE is displayed on radio display. Enter code numbers using radio station
buttons. For example, use station button No. 1 for code No. 1 and so on.
2. After first number is entered, CODE disappears and number entered is displayed followed by 4 dashes.
After entering 5-digits, confirm correct security code has been entered. If incorrect code has been entered,
entire code must be reentered.
3. Confirm entry of correct security code using "<" (less than) or ">" (more than) buttons. If an incorrect
code is entered, CODE will be displayed on radio display. If security code is entered incorrectly 3 times,
WAIT will be displayed and radio will be disabled for about 10 minutes.
4. If, after 3 more attempts, correct security code has not been entered, radio will be disabled for 60 minutes.
Radio disable time runs down only when radio is turned off.
VERSION CODING
Version coding is performed using a Mercedes-Benz Hand-Held Tester (HHT) and is on-screen menu guided.
After connecting HHT to DLC, vehicle communication is possible as soon as ignition key is inserted into
ignition switch (position of switch does not matter). Version coding menu, position 1, is reached via main menu
and control module adaptation, position 5. There are 2 possible version codings available: readout of version
code and transfer to new control module or readout of version code and to alter code.
To access A/C system version coding, position 2 must be selected and then position 7 for A/C system. Two
selections can be used: A/C system is installed or A/C system is not installed.
SELF-DIAGNOSTICS
RETRIEVING & ERASING DIAGNOSTIC TROUBLE CODES
Retrieving and erasing of Diagnostic Trouble Codes (DTC) must be performed using Mercedes-Benz Hand-
Held Tester (HHT). See HHT instructions for retrieving A/C-heater system related DTC. After noting codes,
see CLIMATE CONTROL DTC
table. To erase DTC, follow HHT instructions.
When retrieving DTC from A/C push button control module, short and open circuits cannot be differentiated
from each other in every instance. When accessing DTC from any control module memory, all stored DTC are
shown. As a result, some DTC shown will not appl
y to climate control system. CAUTION: Before disconnecting battery, obtain 5-digit radio security code from
vehicle owner. Radio will be disabled until properly recoded.
NOTE: Radio will not operate if power supply to radio is interrupted. Obtain 5-digit
radio security code from vehicle owner before disconnecting battery.
2001 Mercedes-Benz ML320
2000-01 MANUAL A/C-HEATER SYSTEMS ML 320, ML 430 & ML 55
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REST BUTTON, FUNCTION - GF83.40-P-2109-01GI
Function
Pressing the reset button ( ) on the AAC push-button control module (N22) switches on the residual engine
heat utilization system. When the engine is switched off, the residual heat heats the vehicle depending on the
temperature setting on the AAC push-button control panel (N22) and the ambient temperature in the vehicle
interior. The vehicle can be heated for approx. 30 min, with the engine switched off. The function is only
available with the ignition switched off or in position 1. If there is low voltage, the residual heat function is
automatically switched off.
The flaps are in automatic mode and the quantity of air is also automatically regulated.
The residual heat function is switched off,
if the electronic key is moved to position 2 in the starter switch,
after approx. 30 minutes,
if the battery voltage drops below 11V.
AUXILIARY FAN, FUNCTION - GF83.40-P-2115-01GH
Function
Depending on the refrigerant pressure and/or the coolant temperature the left auxiliary fan (M4m1), right
auxiliary fan (M4m2) are actuated.
The all-activity module (AAM) (N10) receives the coolant temperature from the coolant temperature sensor and
the refrigerant pressure from the refrigerant pressure sensor (B12).
The all-activity module (AAM) (N10) compares this input information with stored values and actuates the left
auxiliary fan (M4m1), right auxiliary fan (M4m2).
When the following values are indicated the left auxiliary fan (M4m1), right auxiliary fan (M4m2) are switched
on or off:
refrigerant pressure >16 bar = auxiliary fan ON
refrigerant pressure < 12 bar = auxiliary fan OFF
coolant temperature > 105°C = auxiliary fan ON
coolant temperature < 94°C = auxiliary fan OFF
AUXILIARY FAN, FUNCTION - GF83.40-P-2115-01GI
Function
Depending on the refrigerant pressure and/or the coolant temperature the left auxiliary fan (M4m1) and the right
auxiliary fan (M4m2) are actuated.
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
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OFF . To this end the system uses the residual heat of the engine. The residual engine heat is dissipated to the
coolant and routed through the heat exchanger with the aid of the heating water circulation pump. The air drawn
in by the blower motor is routed around the heat exchanger, whereby it is then warmed up. The heated air is
then routed over the air outlets into the passenger compartment.
The residual engine heat utilization system can only be used when the ignition is switched OFF.
Once the Rest push-button ( ) on the AAC push-button control module (N22) has been pressed the
following program sequence is run:
Blending air flaps are automatically controlled
Heating water circulation pump ON
The blower's control voltage is limited to a maximum value of 5 Volt.
End of program
Pressing the Rest push-button ( )
Timeout of 30 minutes period (repeated operation possible)
Protection against undervoltage at a battery voltage of less than 11 V (LED flashes)
Ignition ON
During the residual engine heat utilization function no function keys are accepted apart from the Rest push-
button ( ) and the set point adjusters.
SAFETY PRECAUTIONS
RISK OF EXPLOSION CAUSED BY WELDING OR SOLDERING WORK ON CLOSED AIR CONDITIONING SYSTEM.
RISK OF POISONING CAUSED BY INHALING OVERHEATED REFRIGERANT VAPORS. RISK OF INJURY TO SKIN AND
EYES CAUSED BY CONTACT WITH LIQUID REFRIGERANT. - AS83.00-Z-0001-01A
Never perform welding work on or near a closed air conditioning system. No smoking or open flames.
Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on
the air conditioning system circuit only after the system has been discharged.
Potential risks
Risk of explosion
When closed air conditionin
g systems (charged or empty) become heated, high pressures are produced that can
Rest push-button, location/task/function GF83.40-P-2148GI
Heating water circulation pump, location/task/ function GF83.20-P-2109GI
Heating system heat exchanger, location/ purpose/function GF83.20-P-2108GC
Blower motor, location/task/design/function GF83.10-P-2170GI
Blending air flap actuator, location/task/function GF83.57-P-2112GI
2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
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MODEL 129, 163, 170, 202, 208, 210 as of 1.6.98,215, 220 with CODE (231a) Garage door opener
GARAGE DOOR OPENER DIAGNOSIS, FUNCTION CHECK - AD68.05-P-3000A
MODEL 129, 163, 170, 202, 208, 210 as of 1.6.98,215, 220 with CODE (231a) Garage door opener
GARAGE DOOR OPENER DIAGNOSIS, TROUBLE-SHOOTING - AD68.05-P-5000A
MODELS 129, 163, 170, 202, 208, 210 as of 1.6.98,215, 220 with CODE (231a) Garage door opener
Garage door opener locationModels 129, 202, 208, 210, 215, 220GF68.05-P-1100-01A
Model 170GF68.05-P-1100-01B
Model 163GF68.05-P-1100-01C
Electrical wiring diagramsModel 163PE68.00-P-1100D
Model 170PE68.00-P-1100C
Models 202, 208PE68.00-P-1100B
Model 210PE68.00-P-1100A
Model 220PE68.00-P-1100SA
Model 129, volume 2, FG 68
Connection and use of test equipment AD00.00-P-1000AZ
Diagnostic tools, garage door opener AD68.05-P-2000-01A
Compatibility test for garage door opener AD68.05-P-2000-02A
Garage door opener diagnosis, previous knowledge AD68.05-P-
2000A
Key to diagnostic symbols AD00.00-P-
2001A
Fuses in order
Battery voltage 11-14V
Ignition: ON
Function check
Scope of test Operation / requirement Specified value Possible
cause / remedy
1
Transmitting
push-button
The desired transmitting push-button is programmed.
The vehicle is inside the garage door range.
The garage door opener signal has a range of at least
85% of the range of the garage door hand transmitter or
15m.
Press programmed transmitting push-button.
Garage door is
activated.AD68.05-P-
5000A
Garage door opener
diagnosis, previous
knowledge
AD68.05-P-2000A
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
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