1997 MERCEDES-BENZ ML320 air condition

Fig. 6: Identifying Fiber Optic Cable Components Location
FIBER OPTIC CABLE, FUNCTION - GF82.00-P-4000-04A
The fiber optical cable consists of plastic with a fiber diameter of 1 mm. Each fiber optical cable is protected
against mechanical damage and against admission of outside light with the help of an orange-colored insulation.
The light for the data transfer in the digital data bus (D2B) has a wavelength of 650 nm; by comparison, visible
light lies in the range of blue with 400 nm to red with 800 nm. Optical attenuation of the light signal can occur
in the fiber optic cable. Attenuation of the optical signal in the fiber optical cable is dependent on:
the length of the line between the individual components
the bending radii when routing the fiber optical cable, which must have min. bending radius = 25 mm
the condition of the insulation of the fiber optical cable
A passive connector; this is used when a component is removed from the digital data bus (D2B) due to a
fault.
To ensure the functional availability of the remaining components, the digital data bus (D2B) is closed again
using a passive connector. The fiber optical cable has two different connection ends:
The fiber optical cable input, which is the output to each control unit. This is marked in "white".
The fiber optical cable output, which is the input to each control unit. This is marked in "red".
FIBER OPTIC CABLE, LOCATION/TASK/FUNCTION - GF82.00-P-4000A
MODEL 129 as of 1.6.98, 163, 168 as of 1.9.98, 170, 202 as of 1.6.98, 203, 208.3, 210 as of 1.6.98, 215, 220

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:04 PMPage 14 © 2006 Mitchell Repair Information Company, LLC.

Fig. 11: Identifying Xenon Headlamp Components Location/Design
AUTOMATIC DRIVING LIGHT ACTUATION, FUNCTION - GF82.10-P-3003GH
MODEL 163 as of 01.09.01
The Automatic Driving Light Actuation automatically switches on the driving lights (side lamps, low beams
and license plate lamps), depending on the exterior lighting conditions (rain, snow, dusk and darkness).
Function prerequisites:
Exterior lamp switch in "AUTO" position
Circuit 15 "ON"
The sun sensor (B32) signals "Darkness" or the rain sensor (B38) signals "Rain"
Basic prerequisites for automatic driving light actuation are:
diminishing daylight intensity at dusk
darkness (tunnel, underground garage, ...)
rain or snowfall and
failure of rain/sun sensor ("Darkness" is signaled continuously)
Xenon headlamps,
function GF82.10-P-2007-
01GHA

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:04 PMPage 23 © 2006 Mitchell Repair Information Company, LLC.

Fog and other lighting influences, e.g., due to oncoming traffic, do not have any effect on the automatic
driving light actuation.
Automatic driving light actuation when starting a journey and during it
Automatic driving light actuation with driving lights is only possible when the engine is running (circuit
61 ON).
When the engine is switched off and the electronic starter switch is in position "2" (circuit 15 ON) only
the side lamps and the license plate lamps are actuated.
Driving light actuation is disabled as soon as one of the basic prerequisites changes, e.g. when changing
from darkness to daylight after driving through a tunnel.
Automatic driving light actuation at the end of a journey or in darkness
After switching off the engine (circuit 61 OFF) and when the electronic starter switch is in position
"2" (circuit 15 ON), only the side lamps and the license plate lamps remain on.
The exterior lighting is switched off as of key position "1" (circuit 15R).
DAYTIME RUNNING LIGHT ACTUATION, FUNCTION - GF82.10-P-3005GH
MODEL 163 as of 01.09.01
With daytime running lamps the low beam, the side lamps and the license plate lamps are switched on if the
engine is running (there are national variants).
Function prerequisites:
Circuit 61 "ON"
In "AUTO" position of the exterior lamp switch daytime running lamps and automatic driving lights are
OR gated, i.e. depending on the prerequisites daytime running lamps or automatic driving lights are switched
on.
For the daytime running lamp conditions, there is no difference between the positions "0" and "AUTO" of
the exterior lamp switch.
Corresponding to the national legislation, the daytime running lamps can be coded in different variants via
Star Diagnosis.
Canada and USA
Table of contents,
function description for
exterior lighting GF82.10-P-0999A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:04 PMPage 24 © 2006 Mitchell Repair Information Company, LLC.

WIPER MOTOR, FUNCTION - GF82.30-P-4104-01GH
The wiper arm can be driven by the motor with two speeds. The motor runs at high or low speed depending on
brush voltage present.
The cam switch switches circuit 31b from circuit 15 to circuit 31 when the windshield wiper runs through the
park position.
WIPER MOTOR, DESIGN - GF82.30-P-4104-02GH
The windshield wiper is driven by the wiper motor (M6/1) , an electric motor with three brushes and gear. The
cam switch is located on the output shaft.
Fig. 28: Identifying Wiper Motor

WIPER MOTOR, LOCATION/PURPOSE/DESIGN/FUNCTION - GF82.30-P-4104GH
MODEL 163
conditions and this data
is used to control the
vehicle's light system.
Rain Sensor - DesignThe rain sensor (B38)
comprises an IR
transmitter and receiver
unit, light sensorsand an
electronic data analysis
and interface circuit. The
rain sensor (B38) is
connected to the engine
compartment CAN .
Rain Sensor - Function GF82.30-P-4103-02GH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 50 © 2006 Mitchell Repair Information Company, LLC.

CD PLAYER WITH CHANGER, LOCATION - GF82.64-P-3113-01GI
The CD player with changer is located behind the access flap in the right side cover of the trunk.
Fig. 73: Identifying CD Player With Changer Location

CD PLAYER WITH CHANGER, FUNCTION - GF82.64-P-3113-02GI
Controlling CD player
The CD player with changer (in trunk) (A2/6) is controlled by the radio and navigation module (A2/56)via
the digital data bus (D2B).
The CD player generates reports on the following operating conditions:
No magazine in CD changer
Magazine assignment (only with music CD)
Number of current CD
Number of current title
List of occupied slots (CDs)
Title number per disc
Current operating state (acoustic playback of radio signals, pause, etc.)
The messages are stored on the digital data bus D2B ) and interpreted by the radio and navigation module
(A2/56) .
CD playback
The audio data is stored digitally on the CD-ROM . The audio CD is driven by a motor in the CD-player with
changer (in trunk) (A2/6) .
location/task
Contents - function description
of antenna system (ATS) GF82.62-P-0999GHZ

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 121 © 2006 Mitchell Repair Information Company, LLC.

The laser-optical device scans the non-labeled side of the rotating CDwithout making contact and converts the
digital optical signals into electrical signals. Small interruptions in the data flow of the laser optics caused by
scratches or contamination on the audio CD are compensated by the D/A converter supplementing the missing
values .
The electrical signals are then decoded in the CD player with changer (in trunk) (A2/6) and transmitted via
the digital data bus ( D2B ) to the radio and navigation module (A2/56) via the audio signal processing or
when the sound amplifier (A2/13) (code 810) is installed to the loudspeakers.
Jumps and interruptions during playback
On bad roads or in the event of heavy vibrations , jumps and interruptions can occur during playback. In
such cases do not start CD mode until better road conditions are present.
In the event of wet weather conditions and strong deviations in the ambient temperatures moisture can collect in
the CD player housing (condensation formation). This could also lead to malfunctions in the playback. In such
cases provide for sufficient ventilation of the CD player and the trunk.
CD PLAYER WITH CHANGER, LOCATION/TASK/DESIGN/FUNCTION - GF82.64-P-3113B
MODELS 163, 208, 210, 215, 220 with CODE (819) 6-disc CD changer
MODELS 208, 210, 215, 220 with CODE (819a) CD changer with CODE (498) Japanese version
Shown on model 220 (as of 1.9.02)
Fig. 74: Identifying CD Changer (In Trunk) Location

CD player with changer,
locationThe CD player with
changer (in the trunk)
(A2/6) is located in the
trunk near the left side
wall.
Model 163GF82.64-P-3113-01GI
Models 208, 210GF82.64-P-3113-01D
Models 215, 220 with GF82.64-P-3113-01F

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
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INTERMITTENT INTERRUPTIONS OF RADIO RECEPTION IN RDS MODE - AF82.60-P-1101A
MODELS 163,168,170, 208, 210 with CODE (756a) MB radio Audio 10 RDS with CD compartment
PROBLEM WITH RADIO RECEPTION AFTER INSTALLING SUN SHIELD FILM - AF82.60-P-1105A
MODEL 163, 202, 203, 208, 209, 210, 211, 215, 220
Modification notes
Damage codeCauseRemedy
Under unfavorable
reception conditions in
FM-RDS mode, the radio
may frequently switch to
alternative frequencies of
one and the same radio
station. Due to the equipment
and antenna design there
is no remedy available.
During switchover,
reception may be
interrupted for a brief
period.Do not replace any radios
subject to this complaint
only!
11.2.00Supersedes STIP 82.60-
030 dated 10.2.00
Damage codeCauseRemedy
Complaint is caused by
retrofitting metallized
window foils. When installing
window foils, cut foil
outside of vehicle to
avoid damaging the
antennas and heating
wires
Metallized foil:
AM reception
reduced approx. 70
%, among other
problems search
stop no longer
possible
FM reception
reduced approx. 10
% .
TV reception
reduced approx. 10
Do not use metallized
foil.
Advise customer of
negative effects to
reception

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:07 PMPage 170 © 2006 Mitchell Repair Information Company, LLC.

MCS MALFUNCTION - OCCASIONAL FAILURE OF STARGUIDE, SOUND OR CD CHANGER. DTC'S N1111, N1112, N1116
- AF82.95-P-6002A
MODEL 163.157 /174 /175 #A as of 409851 up to 419036 with CODE (349) E Call emergency call system
with CODE (522) Modular control system (MCS) radio USA
Operation no. of operation texts or standard texts and flat rates
other manufacturer.
If the complaint does
not occur during the test
drive, a digitization error
on the navigation CD is
present: ?
4 Inform customers of
facts and manufacturer of
CD with report form
If the correct report
form from the
manufacturer is not
available, please contact
corresponding service
center (telephone number
is given on label of
navigation CD):
5 Check antenna system
for proper function and
repair according to
condition.
If the antenna system
is okay and errors also
occur on other vehicles: ?
6 Inform customer that
the GPS system is
operated by the US
military
RangeOp. no.Operation textTimeAcc. no.Code
P023843FLASH TELEAID
EMERGENCY CALL
SYSTEM CONTROL
MODULE008 WU/0.7 h82 876 90-
Damage codeCauseRemedy
Data transmission of D2B
ring is interrupted. The E-
call control module is in a Recode E-call control
module: ?

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:07 PMPage 185 © 2006 Mitchell Repair Information Company, LLC.