1997 MERCEDES-BENZ ML320 automatic transmission

337 Index
Sun visor 132
Supplemental Restraint System
(SRS) 314
Switching off
Automatic climate control 137
ESP 81
Hazard warning flasher 112
Headlamps 54
Rapid seat heating 99
Transmission control – LOW RANGE
mode 125
Switching on
Automatic climate control 137
ESP 82
Front fog lamps 111
Front fog lamps, rear fog lamp 111
Hazard warning flasher 112
Headlamps 48
High beams 110
Rapid seat heating* 98
Seat heating* 98
Transmission control – LOW RANGE
mode 125
Trip computer* 186
Windshield wipers 49Synchronizing
ESP 246
Power windows 146
Remote control 263
Sliding/pop-up roof* 149
T
Tachometer 26, 118
Displaying gear range 121
Tail lamps 270
Cleaning 236
Replacing bulbs 267Tar stains 235
Technical data 302
Brake fluid 302
Coolants 304
Electrical system 297
Engine 294
Engine oil 302
Engine oil additives 302
Fuel requirements 303
Gasoline additives 303
Main dimensions 298
Premium unleaded gasoline 303
Rims and tires 295
Weights 299
Windshield and headlamp washer
system 307
Tele Aid System* 315

338 IndexTele Aid* 171
Emergency calls 173
Information 177
Initiating an emergency call
manually 175
Remote door unlock 179
Roadside assistance 175
Stolen vehicle tracking services 180
System self-check 172
Upgrade signals 178
Telematics* 315
Telephone* 170
Temperature
Grades of tires 309
Tires 228
Third row seats* 102
Folding down single seat 102
Installing single seat 104
Removing single seat 104
Storing single seat 103
Tie-down rings (Cargo
compartment) 158Tightening torque 315
Tightening torque (Wheel bolts) 277
Tilt
Head restraint 37, 39
Time
Setting hours 118
Setting minutes 118
Tire inflation pressure
Checking 216, 227
Tire speed rating 198, 315
Tire traction 197
Tires 295, 308
Direction of rotation 227
Driving instructions 196
Retreads 226
Rims and tires 295
Rotating 228
Service life 227
Temperature 228
Temperature grades 309
Tread depth 230
Wear pattern 228
Winter 230Tools 257
Vehicle jack 258
Vehicles with CD-changer* 258
Wheel bolt wrench 258
Tow-away alarm 29, 84
Arming 84
Disarming 84
Disarming for transport 84
Towing
Trailer 206
Towing a trailer 209
Automatic transmission 124
Towing eyes
Front 285
Rear 285
Towing the vehicle 283
Stranded vehicle 286
Tracking services
For stolen vehicle 180

GF54.30-P-3010A
Function of acoustic warnings
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

Display
Function

Turn signal indicator

ticking
Switching on the turn signal indicator is

indicated acoustically by the turn signal

indicator ticking. The driver's attention is

brought to a defect in the turn signal system

by the turn signal indicator ticking at a higher

frequency.

Turn signal indicator ticking is generated

electromagnetically. The frequency

corresponds to that of the turn signal indicator

lamp.

The signal comes from the combination relay

(turn signal indicator with trailer coupling, rear

window defroster), wiper motor, ATA (N10/2),

on model 210 from the multi-function control
module (N10-1) or from the driver-side signal-

acquisition and actuation module (SAM)

(N10/1), on model 163 from the All-Activity

Module (AAM, N10), on model 168 it is

generated by the integrated turn signal

indicator control in the instrument cluster (A1).

Parking brake reminderThe parking brake warning sounds when

terminal 15g is ON from a speed of approx. 5

km/h.
Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Gear warning, model 168

only with automatic

transmission or automatic

clutch
The acoustic gear warning is active, when

D
a gear is engaged
and

D
the brake is
not
depressed
and

D
the accelerator pedal is
not

pressed
and


D
the driver's door is opened.

These conditions are processed in the gear

recognition module (A61) or in the automatic

clutch control module (N15/4). The

information on the status of the driver's door

is available as a CAN message. It is

transmitted by the instrument cluster (A1).

Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Speed warning
The speed warning sounds when terminal

15g is ON from a speed of approx. 120 km/h.

(on national variants only)

Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Speed limit warning
The warning sounds if the set maximum

speed is exceeded by at least 6 km/h.
(on vehicles with variable cruise control only)

Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Seat belt reminder
On national variants only
Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Switched-on lights

reminder
The switched-on lights reminder sounds when

terminal 15g is OFF, terminal 58k is ON,

when the starter key is removed and the

driver's door is opened.
Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Key reminder
The key reminder when terminal 15g is OFF

and the driver's door is open when the starter

key is inserted
Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Soft top reminder, model

170 only
The soft top reminder sounds when terminal

15 is ON and soft top reminder input is on low

level.
Piezoelectric loudspeaker (quartz), function

GF54.30-P-3017A

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

1998-03 AUTOMATIC TRANSMISSIONS
Complete Transmissions - ML 320 - 722.662
MODEL IDENTIFICATION
MODEL IDENTIFICATION
COMPLETE TRANSMISSION
REMOVE/INSTALL OIL PUMP
Model (Year)ChassisEngineTransmission
ML320 (2001-03)163.154112.942722.662

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:25 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:15:33 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

Fig. 1: Removing & Installing Oil Pump
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:25 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.

Remove/Install
1 - Remove transmission with torque converter. See REMOVE/INSTALL TRANSMISSION WITH
TORQUE CONVERTER.
2 - Put transmission down on workbench. See Fig. 1
.
3 - Take transmission housing (1) off torque converter housing (2). See Fig. 1
.
4 - Pull torque converter housing (2) off transmission housing (1).
5 - Unscrew internal Torx drive bolts (4a) of oil pump (4).
6 - Screw two opposed bolts (a) into the oil pump housing (4) and press the oil pump (4) out of the
converter housing (2) by applying light blows with a plastic hammer.
Inspect
7 - Check oil pump (4).
8 - Check teflon rings (5a) of multi-disk brake B1 (5), replace if necessary.
9 - Install in the reverse order. NOTE: Internal Torx drive bolts (2a) 15 bolts and internal Torx drive bolts (1a) 2
bolts.
NOTE: The intermediate panel (6) on the torque converter housing (2) can usually
be used several times. The panel must not be coated with sealant.
NOTE: Bolt, transmission housing to converter housing. See Fig. 2
.
NOTE: Ensure that the multi-disk clutch K1 (3) does not fall out.
NOTE: Bolt, oil pump with multi-disk brake B1 to converter housing. See Fig. 2
.
NOTE: According to condition: Dismantle and assemble oil pump. See
DISMANTLING & ASSEMBLING OIL PUMP
.
NOTE: Insert both teflon rings (5a) into groove with grease so that the joint stays
together.

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:25 PMPage 3 © 2006 Mitchell Repair Information Company, LLC.

Fig. 2: Torque Converter Housing Tightening Torques
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Dismantling & Assembling Oil Pump
1 - Remove pump gears (22 a nd 23) from pump housing. See Fig. 3.
2 - Check radial seal ring ( 24), replace if necessary.
3 - Replace O-ring (25).
4 - Lubricate pump gears and place in the pump housing. Insert pump gear (22) so that the charger
(arrow) points towards the pump housing.
CAUTION: Use ATF oil.

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMI SSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:25 PMPage 4 © 2006 Mitchell Repair Information Company, LLC.

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:25 PMPage 5 © 2006 Mitchell Repair Information Company, LLC.