1997 HONDA CR-V Con rod

Clutch Pedal
Adiustment
NOTE:
. To check the clutch interlock switch and clutch
switch, see section 23.
. The clutch is self-adjusting to compensate for wear.
CAUTION: lf there is no clearance bstwa€n the mas-
ter cylinder piston and push rod, ths roloase bearingis held againsi the diaphragm spring, which canresuh in clutch slippage or other clutch probloms.
1. Loosen locknut A, and back off the clutch switch (or
sdjusting bolt) until it no longer touches the clutchpeoar.
2. Loosen locknut C, and turn the push rod in or out toget the specified stroke (@) and height (@) at theclutch oedal.
3. Tighten locknut C.
4. Thread in the clutch swirch (or adjusting bolt) untilit contacts the clutch oedal.
7.
5.
8.
q
Turn the clutch switch {or adjusting bolt} in an addi-
tional 3/4 to 1 full turn.
Tighten locknut A.
Loosen locknut B on the clutch interlock switch.
Measure the clearance between the floor board and
clutch pedalwith the clutch pedal fully depressed.
Release the clutch pedal 15 - 20 mm (0.59 - 0.79 in)
from the fully depressed position and hold it there,Adjust the position of the clutch interlock switch sothat the engine will start with the clutch pedal in
this position.
Tighten locknut B.10.
LOCKNUT B9.8 N.m 11.0 kgf.m, 7.2 lbf.ftl
CLUTCH INTERLOCK SWITCH
CLUTCH SWTTCH{or ADJUSTING BOLTI
L(rcKNUT A9.8 N.m {1.0 kg{.m,7.2 lbf.ftl
CLUTCH MASTER CYLINDER
PUSH ROD
Pedal in contact with swhch
LOCKNUT C18 N.m (1.8 kgf.m, 13lbtftl
@ {STROKE at PEDAL): 135 - 1its mm (5.31 - 5.71 in}
@ (TOTAL CLUTCH PEDAL FREE PLAY)i7 -22mm (0.28-0.87 in) inctude the pedat ptay 1 - 9 mm (0.0it- 0.35 inl@ (GLUTC,H PEDAL HE|GHTI: ltxt mm (7.20 inl ro rhe ftoor
o (CLUTCH PEDAL DTSENGAGEMENT HEtcHTl: 72 mm {2.txt inl minimum to the floor
\,/a_-_--/
12-4
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Transmission Assembly
Installation (cont'dl
24. Connect the starter cables and transmission ground
caore.
TRANSMISSIONGROUND CABLE
Apply grease to the push rod on the slave cylinder,
then install the slave cylinder and clutch hose bracket,
NOTE: Use only Super High Temp Urea Grease
{P/N 08798 - 9002).
CI-UTCH HOSEBRACKET
8 x 1.25 mm22 N.m 12.2 kgi-m,16 tbr.f0
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbf.ftt_G1(P/N 08798
6x1.0mm9.8 N.m (1.0 kg{.m,7.2 tbt.ttl
13-76
- 9002)
26. Turn the breather cap so that the "F" mark points at
the right side of the vehicle as shown.
27. Install the intake air duct and air cleaner housing(see section 5),
28. Connect the positive (+) cable first. then the nega-
tive (-) cable to the battery.
29. Check the level of the transm ission f lu id.
30. Check the clutch operation.
31. Shift the transmission and check for smooth opera-tion.
32. Check the front wheel alignment (see section l8).
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Description
General Operation (cont'dl
Gsar Selection'97 - 98 Models
The shift lever has seven positions; El PARK, ts REVERSE, N NEUTRAL, Ell 1st through 4th ranges, lpq 1st th.ough 3rdranges, P 2nd gear, and [ 1st gear
'99 - 00 Models
The shitt lever has six positions; El PARK, E REVERSE, E NEUTRAL. E ,lst through 4th ranges, and 1st through 3rd(when Over-Drive (O/D) is OFF) ranges. @ 2nd gear, and E 1st gear.
Starting is possible only in @ and @ positions. using a slide-type. neutral-safety switch.
Automatic Transaxle (A/T) Gear Position IndicatorThis indicator in the instrument panel shows which gear has been selected.
Transler Mochanism {4WD}
The transfer mechanism consists of the transfer shaft drive gear. the transfer shaft. the transfer drive gear, the transfer driv-en gear shaft, and the companion flange, The transfer mechanism assembly is on the rear side ot the transmission. besidethe differential. The transfer shaft drive gear on the final driven gear drives the transfer shaft driven qear. power is transmit-ted to the rear differential via the transfer shaft and the Drooeller shaft.
Clutches
The four-speed automatic transmission uses hydraulically-actuated clutches to engage or disengage the transmission gears.When the hydraulic pressure is introduced into the clutch drum, the clutch piston moves. This presses the friction discs andsteel plates together, locking them so they don't slip. Power is then transmifted through the engaged clutch pack to its hu$mounted gear. When hydraulic pressure is bled from the clutch pack, the piston releases the friction discs and steel plates, andthey are free to slide past each other. This allows the gearto spin independently on its shaft, transmitting no power.
lst Clutch
The 1st clutch engages/disengages lst gear, and is located at the end ofthe mainshaft, just behind the end cover.The 1st clutch is supplied hydraulic pressure by its ATF feed pipe within the mainshaft.
lst-hold Clutch
The 1st-hold clutch engages/disengages 1st-hold or E position, and is located at the middle of the sub-shaft. The 1st-holdclutch is supplied hydraulic pressure by its ATF feed pipe within the sub-shaft.
2nd Clutch
The znd ciutch engages/disengages 2nd gear, and is located at the middle of the mainshaft. The 2nd clutch is joined back-to-back to the 4th clutch. The 2nd clutch is supplied hydraulic pressure through the mainshaft by a circuit connected to theinternal hydraulic circuit.
PositionDescription
Reverse; reverse selector engaged with countershaft reverse gear and 4th clutch locked.
Allclutches released.
General driving; starts off in 1st, shifts automatically to 2nd, 3rd, then 4th, depending on vehicle speedand throftle position. Downshifts through 3rd,2nd, and lst on deceleration to stop.The lock-up mechanism operates;n 3rd and 4th gear.
used for rapid €cceleration at highway speeds and general driving; stans off in 1st, shifts automatically to2nd_then 3rd, dejending on vehicle speed and throttle position. Downshifts through lower gears on decel-eration to stop. The lock-up mechanism comes into operation in 3rd gear.
Driving in 2nd_gear; stays in 2nd gear, does not shift up and down. For engine braking or better trac_tion starting off on loose or slippery surfaces.
Driving in 1st gear; stays in 1st gear, does not shift up. For engine braking.
tll PARK
t!!l l|EvEn>E
E NEUTRAL
Ell DRrvE ('97 - sB)E DRrvE ('ss - oo)(1st through 4th )
E DRrvE {'97 - s8)O DRTVE with over-Drive (O/D) is OFF('99 - 00)(1st through 3rd)
E SECOND
E FIRST
14-4
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PGM Terminal Voltage/Measuring Conditions
A/T Control System -'97 Model
The PCM terminal voltage and measuring conditions are shown for the connector terminals that are related to the Ay'T con-
trol system. The other PCM terminal voltage and measuring conditions are described in section 11.
PCM Terminal Locations
A {32P} ConnectorB (25P1 ConnectolC {31PI ConnectorD {16P}Connector
PCM CONNECTOR A {32P}
FCM CONNECTOR B (25P)
Torminal NumbcrSignslDescriptionMeasuring Conditions/Terminal Vohage
A9LG1Ground (G101)
A10PG1Ground {G101)
At1IGPlPower supply system(under-hood Fuse 44 via main relav)
With ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
422Ground
Ground
424IG P2Power supply system(under-hood Fuse 44 via main relav)
With ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Vohage
B1LSMLinear solenoid power supply
negative electrode
lgnition switch ON (ll): Pulsing signa
82LSPLinear solenoid power supply
positive electrode
lgnition switch ON (lll: Pulsing signa
B3SHAShift control solenoid valve A
control
In @, @ position, in 2nd and 3rd gear in E,
E position: Battery voltage
In 1st gear in E. F! position, in 4th gear in E
position: 0 V
B4LCBLock-up control solenoid valve B
control
With full lock-up: Battery voltage
With half lock-up: Pulsing signal
With no lock-up: 0 V
B5LCALock-up control solenoid valve A
control
When lock-up is ON: Baftery voltage
With no lock-up: 0 V
86 to 87Not used
B8ATP D3,VT gear position switch E posi-
tion signal input
In E position: 0V
In other than E position: Battery voltage
89 to 810Not used
14-48
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PCM Terminal Voltage/Measuring Conditions
A/T Control System -'98 - 00 Models
The PCM terminal voltage and measuring conditions are shown for the connector terminals that are related to the A"/T con-
trol system. The other PCM terminal voltage and measuring conditions are described in section 11.
FCM Connector Terminal Localions
NOTE: 819 and C3 terminalsare applied to'99 - 00 models.
o (16Pt
T6rminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
A5CRSDownshift signal input from
cruise control unit
When cruise control is used; Pulsing signal
A10scsTiming and adjustment service
check signal (5 V from PCM)
With ignition switch ON (ll) and service check
connector open:5 V
With ignition switch ON (ll) and service check
connector jumped with special tool: 0 V
A14('98 model)
D4 INDD4 indicator light control
{Voltage from PCM turns D4 light
oN)
When ignition switch is first turned ON (ll):
Battery voltage for two seconds
In E position: Battery voltage
A14
('99 - 00 models)
D INDD indicator light control(Voltage from PCM turns D light
oN)
When ignition switch is first turned ON (ll):
Baftery voltage for two seconds
ln E position: Battery voltage
428ILUInterlock control(Voltage from PCM)
When ignition switch ON {ll), brake pedal
depressed, and accelerator pedal released:
Battery voltage
A.32STOP SWBrake switch signal inputBrake pedal pressed; Battery voltage
Brake pedal released: 0 V
FCM CONNECTOR B I25P}
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
B1IGPlPower supply circuit from main
relay via under-hood Fuse 44
With ignition switch ON {ll): Battery voltage
With ignition switch OFF: 0 V
82PG1Ground (G101)
B8LSMLinear solenoid power supply
negative electrode
IG P2Power supply circuit from main
relay
With ignition switch ON (ll): Baftery voltage
With ignition switch OFF: 0 V
810PG2Ground (G101)
B17Linear solenoid power supply
positive electrode
With ignition switch ON (ll): Pulsing signal
819
('99 - 00 models)
O/D INDOver-Drive (O/D) OFF indicator
light control
When ignition switch is first turned ON (ll):
0 V for two seconds
O/D OFF indicator light ON:0 V
O/D OFF indicator light OFF: Battery voltage
s20Ground (G101)
B21VBUBack-up power supply(under-hood Fuse 47)
Always battery voltage
B22LG2Ground (G101)
14-54
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - Countershaft Speed Sensor
Possible Cause
. Loose or faulty connection betweenih€ PCM and vehicle harness. Disconnected countershaft spoedsensor conneclor. Short or open in countershaft speed
. Faulty counteBhaft speed lensor
lf the Honda PGMTester is available:I
J
COUNTERSHAFT SPEED SENSOR
CONNECTOR
ll-'T,ll-rT
ral
YIL__l
Terminal side of male terminals
. OBO ll Scan Tool indicates Codem720.' solt-diagnosis iD!' indicator lightblink3 nine tim6s.
Check and record the freeze datain case it is needed later for problem verification.
Connect the Honda PGM Tester,and test-drive the vehicle withthe tester in Data Link or snap'Shot mode, Make sure the coun-tershaft speed sensor reads thesame as the vehicle speed sensorlVSS).
The countershaft sooed sensor isOK sr this time. Veritv that allconnecloas in the circuit aremaking good contacl.
Check the countershaft speedsensor installation, and check itfor damage.
ls the countershaft speed sen-sor installed properly, and notdamaged?neinstall or roDlaco and recheck.
Measuro CountoBhaft Speed Sen-sor Relbtance at the Sensor Con-nector:1. Disconnect the 2P connectorfrom the countershaft speedsensor connector.2. Measure the resistance of thecountershaft speed sensor.
ls the resistance 400 - 600 o?
To page 14-77
14-76
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Electrical Troubleshooting ('97 Model)
. OBD ll Scan Tool indicrt6 Cod6P0740.. Self-diagno3b E indicator lightindicatos Codc 40.
Check and record the freeze datain case it is needed laterlor prob-
lem verification
Check tor Another Code:Check whether the OBD ll scantool or the E indicator lightindicates another code.
Perlorm the TroubleshootingFlowchart lor th€ indicat€dCodo{s). Rocheck tor code P0740
{ilol after troubl$hooting.
Does the OBD ll scan tool orthe E indicator light indicateanother code?
Tesl Line Pressure:Measure the line pressure (seepage 14-161 and 14-162).
ls the line pressure within theservice limit?R6pair tho hydraulic ayst€m asnecessary {see page 14-162}.
Test lst, 2nd, 3rd, and 4th ClutchPressure:Measure the 1st, 2nd, 3rd, and 4thclutch pressure (see page 14161thru 14''163).
Repair the hydraulic system dsnecessary {see pago 14-152 rnd14-163).
ls each clutch pressure withinthe service limit?
Troubleshooting Flowchart - Lock-up Control System
Possiblo Cause
Faulty Lock-up control sy3t6m
NOTE: Do not continue with this troubleshooting until the causes of any otherDTCS have been corrected.
* Even if yotl cannot reproduce code P0740. test the line pressure, test the clutchpressures, and i{ necessary, replace the lock-up control solenoid valve assembly
1
To page 14-83
4-82
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - Shift Control System
Possible Cause
F""lty "t lft ".tttr"l "y"t..
+ Even it you cannot reproduce codeP0730, test drive the vehicle, test theclutch pressures, and if necessary,replace the shift control solenoid valve
. OBD ll Scan Tool indicates CodeP0730.. Selt-diagnosis E,l indicatorlight indicates Code 41.
Check and record the freeze datain case it is needed later for prob-lem verification.
Check tor Another Code:Check whether the OBD ll scantool or the Pll indicator lightindicates another code,
Pertorm the TroubleshootingFlowchart for the indicatedCodels). Do not conlinu€ withthis troubleshooting until thecauses of anv other DTCS havebeen corrected. Recheck for codeP0730 {41) after troubloshooting.
Does the OBD ll scan tool orthe E indicator light indi-cate another code?
Test lst. 2nd, 3rd. and 4th ClutchPressure:Measure the 1st, 2nd, 3rd, and4th clutch pressure (see page 14-161 thru 14-163).
Repair the hydraulic svstem asnecessary lsee page 1,1-162 andr4-1631.
ls each clutch pressure withinthe service limit?
To page 14-85
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