1997 CHEVROLET CAVALIER service

Downloaded from www.Manualslib.com manuals search engine If No Steam Is Coming From Your Engine
If you get the overheat warning but see or hear no
steam, the problem may not be too serious. Sometimes
the engine
can get a little too hot when you:
0 Climb a long hill on a hot day.
0 Stop after high-speed driving.
e Idle for long periods in traffic.
Tow a trailer.
If you get the overheat warning with no sign of steam,
try this for a minute or
so:
1. If you have an air conditioner, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you’re in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while driving
OVERDRIVE
(D) for four-speed automatic or
DRIVE
(D) for three-speed automatic transaxles. If
you no
longer have the overheat warning, you can
drive. Just to be safe, drive slower for about
10 minutes.
If the warning doesn’t
come back on, you can
drive normally.
If the warning continues, pull over, stop,
and park your
vehicle right away.
If there’s still no sign of steam, you can idle the engine
for two or
three minutes while you’re parked, to see
if the warning stops. But then, if you still have the
warning,
turn off the engine and get everyone out
of the vehicle until it cools down.
You may decide not to lift the hood but to get service
help right away.

Downloaded from www.Manualslib.com manuals search engine If the coolant inside the coolant surge tank is boiling,
don’t
do anything else until it cools down.
The coolant level should be at the
FULL COLD line.
If it isn’t, you may have a leak in the radiator hoses,
heater hoses, radiator, water
pump or somewhere else in
the cooling system.
A CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don’t touch them. If you
do, you can be burned,
Don’t run the engine if there
is a leak. If you run
the engine, it could lose all coolant, That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn’t covered
by your warranty.
If there seems to
be no leak, with the engine on, check to
see if the electric engine fan is running.
If the engine is
overheating, the fan should be running.
If it isn’t, your
vehicle needs service.
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Downloaded from www.Manualslib.com manuals search engine Section 6 Service and Appearance Care
Here you will find information about the care of your Chevrolet. This section begins with service and fuel
information, and then it shows how to check important fluid and lubricant levels. There is also technical information
about your vehicle, and a part devoted to its appearance care.
6-3
6-6
6-8
6-12
6-17
6-18
6-2
1
6-22
6-24
6-25
6-28 Fuel
Filling
Your Tank
Checking Things Under the Hood
Engine Oil
Air Cleaner
Automatic Transaxle Fluid
(Except 2.4L Code T Engine)
Automatic Transaxle Fluid
(2.4L Code T Engine Only)
Manual Transaxle Fluid
Hydraulic Clutch
Engine Coolant Surge Tank Pressure Cap 6-29
6-30
6-3
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6-35
6-35
6-40
6-52
6-55
6-56
6-56
6-58
6-58
6-64 Power Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Halogen Bulbs Tires
Care of Safety Belts
Cleaning Tires
Finish Damage Underbody Maintenance Service Parts Identification Label
Electrical System Air Conditioning Refrigerants

Downloaded from www.Manualslib.com manuals search engine Service
Your Chevrolet dealer knows your vehicle best and
wants you to be happy with it. We hope you’ll
go to
your dealer for all your service needs. You’ll get
genuine GM parts and GM-trained and supported
service people.
We hope you’ll want to keep your GM vehicle
all GM.
Genuine GM parts have one of these marks:
Delco
Doing Your Own Service ,. . Work
If you want to do some of your own service work, you’ll
want to use the proper Chevrolet Service Manual.
It tells
you much more about how to service your Chevrolet
than this manual can.
To order the proper service
manual, see “Service and Owner hblications” in
the Index.
Your vehicle has an air bag system. Before attempting to
do your own service work, see “Servicing Your
Air
Bag-Equipped Chevrolet” in the Index.
You should keep a record with all
parts receipts and list
the mileage qnd the date of any service work you
perform. See “Maintenance Record’’ in the Index.
6-2

Downloaded from www.Manualslib.com manuals search engine You can be injured and your vehicle could be
damaged if
you try to do service work on a
vehicle without knowing enough about it.
0 Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before
you attempt any vehicle
maintenance task.
0 Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off.
You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the aifflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your Chevrolet dealer before adding equipment
to the
outside of your vehicle.
Fuel
Use regular unleaded gasoline rated at 87 octane or
higher. At a minimum, it should meet specifications
ASTM
D4814 in the United States and CGSB 3.5-M93
in Canada. Improved gasoline specifications have been
developed by the American Automobile Manufacturers
Association (AAMA) for better vehicle performance
and engine protection. Gasolines meeting the AAMA
specification could provide improved driveability and
emission control system protection compared to
other gasolines.

Downloaded from www.Manualslib.com manuals search engine Be sure the posted octane is at least 87. If the octane is
less than
87, you may get a heavy knocking noise when
you drive. If it’s bad enough, it can damage your engine.
If you’re using fuel rated at 87 octane or higher and you
hear heavy knocking, your engine needs service. But
don’t worry if you hear a little pinging noise when
you’re accelerating or driving up
a hill. That’s normal,
and you don’t have to buy a higher octane fuel to get rid
of pinging. It’s the heavy, constant knock that means
you have
a problem.
If your vehicle is certified to meet California Emission
Standards (indicated on the underhood tune-up label),
it is designed to operate on fuels that meet California
specifications.
If such fuels are not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp on your instrument panel
may turn on and/or
your vehicle
may fail a smog-check test.
If this occurs, return to your
authorized Chevrolet dealer for diagnosis to determine
the cause of failure. In the event it is determined that the
cause of the condition is the type of fuels used, repairs
may not be covered by your warranty.
Some gasolines that are not reformulated for
low
emissions contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT);
ask your service station operator whether or not his fuel
contains MMT, General Motors does not recommend
the
use of such gasolines. If fuels containing MMT are used,
spark plug life may be reduced and your emission
control system performance may be affected.
The
malfunction indicator lamp on your instrument panel
may
turn on. If this occurs, return to your authorized
Chevrolet dealer for service.

Downloaded from www.Manualslib.com manuals search engine Engine Oil Additives
Don’t add anything to your oil. Your Chevrolet dealer is
ready to advise if you think something should be added.
When to Change Engine Oil
If any one of these is true for you, use the short trip/city
maintenance schedule:
e
e
e
e
0
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
your vehicle.
The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and filter
every
3,000 miles (5 000 km) or 3 months -- whichever
occurs first.
If none of them is true, use the long tripbghway
maintenance schedule. Change the oil and filter every
7,500 miles (12 500 km) or 12 months -- whichever
occurs first. Driving a vehicle with a fully warmed
engine under highway conditions causes engine oil to
break down slower.
What to Do with Used Oil
Did you know that used engine oil contains certain
elements that may be unhealthy for your skin and could
even cause cancer? Don’t let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water, or a good hand cleaner. Wash or properly throw
away clothing or rags containing used engine oil. (See
the manufacturer’s warnings about the use and disposal
of oil products.)
Used oil can be a real threat to the environment.
If you
change your own oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t ever dispose of oil
by putting it in
the trash, pouring it on the ground, into
sewers,
or into streams or bodies of water. Instead,
recycle it by taking
it to a place that collects used oil. If
you have a problem properly disposing of your used oil,
ask your dealer,
a service station or a local recycling
center for help.

Downloaded from www.Manualslib.com manuals search engine Air Cleaner
The air cleaner is located on the driver’s side of the
engine compartment near the battery.
To check or replace the filter, remove the screws that
hold the cover on and lift the cover. Be sure to reinstall
the air cleaner filter and replace the cover tightly.
Refer
to the Maintenance Schedule to determine when to
replace the air filter.
See “Scheduled Maintenance Services” in the Index.
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