Page 25 of 47
13-25
- Secure pulley for viscous fan with pin punch -1- and remove using
Allen key -2-.
- Remove viscous fan from mounting.
- Remove intake pipe support -arrows-.
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Page 26 of 47
13-26
- Remove circlip -arrow- from bearing bushing using angled circlip pliers.
- Remove bearing from housing with nut from assembly mounting 3301,
bolt 3367/3 and pipe 3350.
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Page 27 of 47
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Installing
Installation is carried out in the reverse order;
note the following:
- Press in bearing with tool 3367 and nut from assembly mounting 3301.
- Install circlip in housing for viscous fan using angled circlip pliers.
- Install viscous fan Page 13
-21
.
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Page 28 of 47
13-28
Bracket for Generator, power steering
pump and viscous fan, removing and
installing
Removing
- Observe or obtain radio anti-theft code on
vehicles with coded radio.
- Disconnect Ground strap at battery with ignition
switched off.
- Remove cover from power steering fluid
reservoir.
- Mark connectors -1 to 5- and remove from bracket.
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Page 29 of 47
13-29
- Unclip connector bracket at ABS unit console and lift up to remove.
Note:
Connector -2- remains plugged in. - Remove air duct hose -1-.
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Page 30 of 47
13-30
- To loosen ribbed belt, turn tensioner in direction of arrow.
- Remove ribbed belt from Generator pulley.
- Secure pulley for viscous fan with pin punch -1- and remove using
Allen key -2-.
- Remove viscous fan from mounting and put in front of radiator cowl.
- Remove wiring from rear of Generator.
- Loosen connections for Generator from top and bottom and remove
Generator.
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Page 31 of 47
13-31
- Remove tensioner for ribbed belt from
bracket.
- Remove pulley from power steering pump.
- Unbolt power steering pump, move clear to one
side and tie in place. Do not open hydraulic
connections.
- Remove intake pipe support -arrows-.
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Page 32 of 47
13-32
- Unbolt bracket for Generator, steering pump and viscous fan -bolts 1 to
6-.
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.GE06.13.1