Page 19 of 99
15-19
      
-  Remove cover panel from cylinder head cover 
(cylinder bank 4-6). 
    
-  Release hose clamp -arrow-.
-  Remove upper section of intake line -1-.
- Disconnect hose -2-. 
    
-  Disconnect hose (arrow). 
-  Remove bolt securing toothed belt guard from cylinder head cover.
-  Pull plug connectors off ignition coils.
-  Pull crankcase breather off cylinder head cover.
-  Remove cylinder head cover.
Pa
ge 19 of 99 Valve 
gear, servicin
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11/21/2002 htt
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yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 24 of 99
15-24
 
    
Installing  
Install in reverse sequence; note the following points:  -  Pull off hose -1-.
-  Pull plug connectors off ignition coils.
-  Pull crankcase breather off cylinder head cover.
-  Remove ignition coils. 
-  Remove cylinder head cover.
    
-  Seal end points of joints between bearing caps and cylinder head.
-  Before installing cylinder head cover and gasket, carefully apply a 
small quantity of sealant D 454 300 A2 at four end points of sealing 
surfaces on cylinder head -arrows-, using a small screwdriver. 
Pa
ge 24 of 99 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 26 of 99
15-26
      
WARNING! 
     
Fuel system is under pressure. Before 
opening the system, place a cloth around the 
connection. Then release pressure by 
carefully loosening the connection. 
    
-  Disconnect fuel supply line and fuel return line -1- and -2-, and move 
fuel lines clear. 
-  Pull hose off EVAP valve -3-.
    
-  Unplug connector -1- from air mass meter. 
-  Unplug connectors -2- from ignition output stages, and move wiring 
clear. 
-  Remove air cleaner.
Pa
ge 26 of 99 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 28 of 99
15-28
      
-  Remove bolt securing toothed belt guard from 
cylinder head cover. 
     
-  Unplug connectors from ignition coils.
     
-  Pull crankcase breather off cylinder head 
cover. 
     
-  Remove ignition coils. 
     
-  Remove cylinder head cover.
     
Installing  
      Install in reverse sequence; note the following 
points.  
    
-  Seal end points of joints between bearing caps and cylinder head.
-  Before installing cylinder head cover and gasket, carefully apply a 
small quantity of sealant D 454 300 A2 at four end points of sealing 
surfaces on cylinder head -arrows-, using a small screwdriver. 
Pa
ge 28 of 99 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 30 of 99
15-30
 
    
-  Unplug connector for camshaft timing control -1- (cylinder bank 4..6).
-  Unplug connectors from injectors -2- (cylinder bank 4..6).
-  Unplug connectors from ignition coils -3- and move wiring harness 
clear (cylinder bank 4..6). 
-  Pull crankcase breather -4- off cylinder head cover (cylinder bank 4..6).
-  Remove ignition coils. 
    
-  Unplug connectors from injectors -2- (cylinder bank 1..3).
-  Pull off hose -5- going to turbocharger intake side. 
Pa
ge 30 of 99 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 44 of 99
15-44
 
    
-  Unplug connectors from injectors -2- (cylinder bank 4..6).
    
-  Unplug connector for camshaft timing control -1- (cylinder bank 1..3).
-  Unplug connectors from injectors -2- (cylinder bank 1..3). 
-  Unplug connectors from ignition coils -3- and move wiring harness 
clear (cylinder bank 1..3). 
-  Pull crankcase breather -4- off cylinder head cover (cylinder bank 1..3). 
-  Pull off hose -5- going to turbocharger intake side. 
-  Remove ignition coils. 
Pa
ge 44 of 99 Valve 
gear, servicin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 61 of 99
15-61
 
    
-  Unplug connector -1- from air mass meter. 
-  Unplug connectors -2- from ignition output stages, and move wiring 
clear. 
-  Remove air cleaner.
    
-  Remover cover panel from right-hand cylinder head cover -arrows-. 
Pa
ge 61 of 99 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 63 of 99
15-63
      
-  Pull crankcase breathers off cylinder head 
covers. 
     
-  Pull plug connectors off ignition coils.
     
-  Remove ignition coils.
     
-  Unplug connectors from all 6 injectors.
     
-  Disconnect 5-pin connecter at power output 
stage of ignition coils. 
     
-  Open throttle fully.
     
-  Use compression tester VAG 1381 or VAG 
1763. 
     
-  Operate starter until pressure reading on tester 
no longer rises. 
     
Compression pressure values  
     
New  
Wear 
limit  Max. permissible difference 
between cylinders  
9 ... 13 
bar  7 bar   3 bar  
Pa
ge 63 of 99 Valve 
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11/21/2002 htt
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yp
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pair&id=AUDI.B5.GE05.15.1