Page 6 of 99
15-6
 
  
17 - 
Valve stem seal 
Replacing with cylinder head installed   
Page 15
-90
 
18 - 
Rubber/metal gasket 
Always replace
19 - 
Seal Always replace
20 - 
Cylinder head Checking for distortion   Page 15
-56
Reworking  Page 15
-57
21 - 
Exhaust valve 
22 - 
Inlet valve 
23 - 
Oil seal (Hall sensor end) 
Always replace   Page 15
-10
Pa
ge 6 of 99 Valve 
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        Page 7 of 99
15-7
 
  
24 - 
Rotor for Hall sensor 
Note position (notch on camshaft)
25 - 
Washer Conical
26 - 
25 Nm 
27 - 
Hall sensor 
28 - 
10 Nm 
29 - 
30 Nm +180 (1/2 turn) 
30 - 
Camshaft sprocket 
31 - 
Oil seal (toothed belt end) 
Replacing  Page 15
-10
Pa
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        Page 11 of 99
15-11
      
Oil seal at Hall sensor (right cylinder head) 
    
-  Remove intake hose going to air cleaner (arrows). 
    
-  Remove bolts -arrows- and remove engine cover panel -C-. 
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        Page 12 of 99
15-12
 
    
Note:  
Watch position of retaining strip -2-.  -  Remove pressure line -1- (right side).
-  Unbolt Hall sensor housing (10 Nm).
-  Remove bolt securing Hall sensor rotor (20 Nm) and carefully lever off 
rotor with a screwdriver. 
    
-  Screw in bolt from oil seal extractor 2085/1. 
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        Page 13 of 99
15-13
 
    
-  Pull out seal with oil seal extractor 2085 and bolt 2085/1. 
-  Clean contact surface and sealing surface.
   Do not apply oil to sealing lip or outer circumference of seal before 
installing. 
-  Install guide sleeve (from tool set 3241) onto camshaft. 
    
Installing  
Install in reverse sequence.   
Note:  
When installing Hall sensor rotor, ensure that locating lug engages in slot 
in camshaft.   -  Press in seal until flush using press sleeve 3241/1 and bolt 3241/3. 
Pa
ge 13 of 99 Valve 
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        Page 14 of 99
15-14
      
Removing oil seal at Hall sensor (left cylinder 
head)  
    
Note:  
Leave coolant hoses connected.  -  Detach coolant reservoir -arrows- and move clear to side.
-  Unplug connector from coolant level monitor.
-  Move wiring harness clear at bulkhead.
    
-  Unbolt bracket -arrows- for plug connectors on bulkhead and move 
clear to side. 
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        Page 15 of 99
15-15
      
-  Unbolt Hall sensor housing (10 Nm).
     
-  Unbolt Hall sensor rotor (20 Nm) and carefully 
lever off rotor using a screwdriver. 
    
-  Screw in bolt from 2085/1 oil ring extractor.
    
-  Pull out seal with oil seal extractor 2085 and bolt 2085/1.
-  Clean contact surface and sealing surface.
   Do not apply oil to sealing lip or outer circumference of seal before 
installing. 
-  install guide sleeve (from tool set 3241) onto camshaft.
Pa
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        Page 16 of 99
15-16
 
    
Installing  
Install in reverse sequence.  
Note:  
When installing Hall sensor rotor, ensure that locating lug engages in slot 
in camshaft.   -  Press in seal until flush using press sleeve 3241/1 and bolt 3241/3. 
Pa
ge 16 of 99 Valve 
gear, servicin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.15.1