Page 909 of 1202
SR4208
Maximum
Freeplay
30 mm (1.18 in.)SR05R-1 1
R12030
SR-10
- STEERINGSTEERING WHEEL
930 Author: Date:
1996 TERCEL (RM440U)
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
With the vehicle stopped and tires pointed straight ahead, rock
the steering wheel gently back and forth with light finger pres-
sure.
Freeplay should not exceed the maximum.
Maximum freeplay: 30 mm (1.18 in.)
2. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad (See page SR-13).
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
HINT:
Be sure to consider the tire type, pressure and contact surface
before making your diagnosis.
(e) Torque the steering wheel set nut.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(f) Install the steering wheel pad (See page SR-20).
Page 978 of 1202

R05752
SST
AB0164
R04211
Tires
(3 or more)Inner Diam.
Width RS-16
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TERCEL (RM440U)
(d) Install the SST.
CAUTION:
Place the disc wheel on level ground.
Connect the SST connector to the steering wheel pad
connector.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, pro-
vide some slack for the SST wire harness inside the disc
wheel.
(e) Cover the steering wheel pad with cardboard box or tires.
Covering method using cardboard box:
Cover the steering wheel pad with the cardboard
box and weight the cardboard box down in 4 places
with at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
x= 460 mm (18.11 in.)
When dimension y of the cardboard box exceeds the
diameter of the disc wheel with tire to which the steer-
ing wheel pad is tied -
x= 460 mm (18.11 in.) + width of tire
y= 650 mm (25.59 in.)
NOTICE:
If a cardboard box smaller than the specified size is used,
the cardboard box will be broken by the shock of the airbag
deployment.
Covering method using tires:
Place at least 3 tires without disc wheel on top of the
disc wheel with tire to which the steering wheel pad
is tied.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.
Page 979 of 1202

H0040010 m (33 ft) or more
AB0166
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-17
1996 TERCEL (RM440U)
NOTICE:
The tires may be marked by the airbag deployment, so use
redundant tires.
(f) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Confirm that no-one is within 10 m (33 ft) area
around the disc wheel to which the steering wheel
pad is tied.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of the steering wheel pad (with airbag).
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with a deployed airbag.
Do not apply water, etc. to a steering wheel pad with
deployed airbag.
Always wash your hands with water after completing
the operation.
(1) Remove the steering wheel pad from the disc
wheel.
(2) Place the steering wheel pad in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts.
Page 990 of 1202

R09689
Tires
(5 or more)
R05403
R09690
Battery
SSTFront Passenger
Airbag Assembly
10 mm (33 ft) or more
R09687
RS-28
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
1996 TERCEL (RM440U)
(d) Install the SST.
(1) Place at least 2 tires under the tire to which the front
passenger airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the front
passenger airbag assembly is tied. The top tire
should have the wheel installed.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous if loose wire harnesses result in the tires coming
free due to the shock of the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Provide
at least 1 m (3 ft) of slack for the wire harness.
(4) Connect the SST connector to the front passenger
airbag assembly connector.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(e) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Confirm that no-one is within 10 m (33 ft) of the tires
covering the front passenger airbag assembly.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(f) Dispose of the front passenger airbag assembly.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with a deployed airbag.
Do not apply water, etc. to a front passenger airbag
assembly with a deployed airbag.