1996 TOYOTA TERCEL clutch

PP3IK-01
PP-46
- PREPARATIONAUTOMATIC TRANSAXLE (A132L)
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentTorque converter clutch mounting bolt

PP3IY-01
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
PP-47
94 Author
: Date
:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE (A242L)
SST (Special Service Tools)
09201-10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201-01080)Valve Guide Bushing Remover &
Replacer 8
09308-00010Oil Seal PullerSide gear shaft oil seal
09350-32014TOYOTA Automatic Transmission
Tool Set
(09351-32010)One-way Clutch Test Tool
(09351-32020)Stator Stopper
(09351-32130)Handle
(09351-32150)Oil Seal Replacer
09921-00010Spring Tension ToolSpeedometer driven gear oil seal
09992-00095Automatic Transmission Oil
Pressure Gauge SetLine pressure

PP30Y-01
- PREPARATIONAUTOMATIC TRANSAXLE (A242L)
PP-51
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentTorque converter clutch mounting bolt

PP17B-01
PP-80
- PREPARATIONAIR CONDITIONING
127 Author
: Date
:
1996 TERCEL (RM440U)
AIR CONDITIONING
SST (Special Service Tools)
07110-58060Air Conditioner Service Tool Set
(07117-58060)Refrigerant Drain Service Valve
(07117-58070)T-Joint
(07117-58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117-58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117-78050)Refrigerant Charging Gauge
(07117-88060)Refrigerant Charging HoseDischarge (Red)
(07117-88070)Refrigerant Charging HoseSuction (Blue)
(07117-88080)Refrigerant Charging HoseUtility (Green)
07112-66040Magnetic Clutch Remover
07112-76050Magnetic Clutch Stopper
07114-84020Snap Ring Pliers

SS0N6-04
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Cylinder head cover x Cylinder head7.07061 in.´lbf
No. 2 idler pulley x Cylinder head2828020
Camshaft timing pulley x Camshaft5151037
No. 1 idler pulley x Cylinder block18.518513
Crankshaft pulley x Crankshaft1551,55011 2
No. 2 crankshaft pulley x Crankshaft pulley1919514
RH engine mounting insulator x RH engine mounting bracket6465047
RH engine mounting insulator x Body7374054
No. 1 engine hanger x Cylinder head2121015
No. 2 engine hanger x Cylinder head5353038
Cylinder head x Cylinder block 1st
2nd45
Turn 90°450
Turn 90°33
Turn 90°
Camshaft bearing cap x Cylinder head131309
Intake manifold x Cylinder head19.519514
Intake manifold stay x Intake manifold2020015
Intake manifold stay x Cylinder block2020015
Exhaust manifold x Cylinder head4848035
Exhaust manifold stay x Cylinder block4040029
Exhaust manifold stay x Exhaust manifold4040029
Exhaust manifold heat insulator x Exhaust manifold8.08069 in.´lbf
Water outlet housing x Cylinder head3030022
Camshaft position sensor x Cylinder head8.08069 in.´lbf
EGR VSV x Cylinder head17.517513
EGR valve x Cylinder head17.517513
EGR pipe x EGR valve4040029
EGR pipe x Intake manifold3030022
PS ump bracket x Cylinder head4344032
Fuel inlet hose x Fuel filter2930022
Front exhaust pipe x Exhaust manifold6263049
Connecting rod cap x Connecting rod4040029
Crankshaft bearing cap x Cylinder block5858042
Rear oil seal retainer x Cylinder block7.57565 in.´lbf
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block131309
RH engine mounting bracket x Cylinder block5959043
Knock sensor x Cylinder block4545033
Generator bracket x Cylinder block2424018
Rear end plate x Cylinder block101007
Flywheel x Crankshaft9090065
Drive plate x Crankshaft9090065
Drive plate x Torque converter clutch2525018
A/C compressor bracket x Cylinder block2728020
PS pump adjusting strut x Cylinder block2121015

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-9
1996 TERCEL (RM440U) LH engine mounting bracket x Transaxle case
6565047
LH engine mounting bracket x Insulator4949035
LH engine mounting bracket x Ground strap4949035
Rear engine mounting bracket x Insulator6565047
A/C compressor x Bracket2525018
Clutch release cylinder x Transaxle case131309
Front exhaust pipe x Tailpipe (clamp bolt)1919014
Sub heated oxygen sensor x Front exhaust pipe4445033

SS0NC-01
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Clutch release cylinder x Transaxle case M/T only121209
Drain plug x Oil pan2525018
Oil pump x Oil pump pulley3737027
Oil pump x Cylinder block7.57565 in.´lbf
Pressure regulator valve x Cylinder block3030022
Oil strainer x Cylinder block101007
Oil pan x Cylinder block1313010
Oil pan x Oil pump1313010
Front exhaust pipe x Exhaust manifold6263046
Compressor mounting bracket x Cylinder block2727020
A/C compressor x Compressor mounting bracket2525018

SS0KR-04
- SERVICE SPECIFICATIONSCLUTCH
SS-23
153 Author
: Date
:
1996 TERCEL (RM440U)
CLUTCH
SERVICE DATA
Pedal height from ashalt sheet143.0 - 151.0 mm (5.944 - 5.945 in.)
Push rod play at pedal top1.0 - 5.0 mm (0.039 - 0.197 in.)
Pedal freeplay5.0 - 15.0 mm (0.197 - 0.591 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Clutch start switch ON-OFF stroke5.0 ± 0.5 mm (0.197 ± 0.020 in.)
Slotted spring pin protrusion1.5 - 3.5 mm (0.059 - 0.138 in.)
Disc rivet head depth Min.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Diaphragm spring finger wear Max. depth0.6 mm (0.024 in.)Dia hragm s ring finger wear Max. de th
Max. width
0.6 mm (0.024 in.)
5.0 mm (0.197 in.)
Diaphragm spring tip non-alignment Max.0.5 mm (0.020 in.)