1996 TOYOTA TERCEL wiring

N15432
20 mm
(0.79 in.)
Z16245
N12305
- BODYREAR DOOR
BO-19
1996 TERCEL (RM440U)
CAUTION:
To avoid personal injury and shorting of the wiring when
installing (6.4 mm) rivets keep your hands and wire har-
ness out of the (20 mm) radius that caulked (6.4 mm) rivet
will cover.
12. REMOVE DOOR LOCK
(a) Disconnect the link from the outside handle.
(b) Remove the 3 screws.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Apply adhesive to the 3 screws.
Part No.08833-00090, THREE BOND 1324 or equiva-
lent.
HINT:
Apply MP grease to the sliding and rotating parts of the door
lock.
13. REMOVE OUTSIDE HANDLE

AC1HH-04
AC-16
- AIR CONDITIONINGTROUBLESHOOTING
1168 Author
: Date
:
1996 TERCEL (RM440U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
No blower operation
2. Heater main relay
3. Blower motor
4. Blower resistor
5. Blower speed control switchAC-62
AC-55
AC-56
AC-71
No air temperature control1. Inspect engine coolant volume
2. A/C control lever-
AC-72
No compressor operation
1. Refrigerant volume
2. A/C Fuse
3. Magnetic clutch relay
4. Magnetic clutch
5. Compressor
6. Pressure switch
7. Heater main relay
8. A/C switch
9. Blower speed control switch
10.A/C amplifier
11. Thermistor
12.Wiring and wiring connectionsAC-3
-
AC-63
AC-40
AC-36
AC-59
AC-59
AC-62
AC-71
AC-66
AC-57
-
Compressor operates intermittently
1. Refrigerant volume
2. Refrigerant cooling system
3. Pressure switch
4. A/C amplifier
5. Thermistor
6. Wiring and wiring connectionsAC-3
-
AC-59
AC-66
AC-57
-
No condenser fan operation
1. Condenser fan fuse
2. Engine main relay
3. Cooling fan relay No.1
4. Cooling fan relay No.2
5. Cooling fan relay No.3
6. Magnetic clutch relay
7. Condenser fan motor
8. Pressure switch
9. Water temperature switch
10.A/C amplifier-
CO-33
AC-64
AC-64
AC-64
AC-63
AC-65
AC-59
-
AC-66
No cool air comes out
1. Refrigerant volume
2. Drive belt
3. Magnetic clutch
4. Compressor
5. Refrigeration controlAC-3
AC-18
AC-40
AC-36
-
Cool air comes out intermittently
1. Refrigerant Volume
2. Drive belt
3. A/C amplifier
4. Expansion valve
5. Evaporator
6. Thermistor
7. Wiring and wiring connectionAC-3
AC-18
AC-66
AC-54
AC-52
AC-57
-
Cool air comes out only at high engine rpm
1. Refrigerant volume
2. Drive belt
3. Inspect refrigerant linesAC-3
AC-18
-

- AIR CONDITIONINGTROUBLESHOOTING
AC-17
1169 Author
: Date
:
1996 TERCEL (RM440U) Insufficient cooling
1. Refrigerant volume
2. Drive belt
3. Refrigerant cooling system
4. A/C amplifier
5. Refrigerant lines
6. ThermistorAC-3
AC-18
-
AC-66
-
AC-57
No engine idle up when A/C switch on
1. Idle air control (IAC) valve
2. A/C amplifier
3. Wiring and wiring connections-
AC-66
-
No warm air comes out
1. Engine coolant volume
2. A/C control lever adjustment
3. Heater radiator-
AC-73
AC-31

AC2WN-02
- AIR CONDITIONINGCOMPRESSOR
AC-39
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL COMPRESSOR WITH 4 MOUNTING BOLTS
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
2. INSTALL DRIVE BELT (See page AC-20)
3. CONNECT 2 HOSES TO COMPRESSOR SERVICE VALVES
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Lubricate 2 new O-rings with compressor oil and install the tubes.
4. CONNECT MAGNETIC CLUTCH LEAD WIRE TO WIRING HARNESS
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount:
600 ± 50 g (21.73 ± 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION