1996 TOYOTA T100 check engine

Downloaded from www.Manualslib.com manuals search engine R08038
H03005
Connector 1Connector 2
No.1 J/B
Connector 3
Spiral CableConnector 4
Squib
Rh and LH Front
Airbag Sensor
Connector 5 Center Airbag
Sensor Assembly
Z05953
Spacer
Housing
Female Male
− SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS−3
1996 TOYOTA T100 (RM449U)
5. FRONT AIRBAG SENSOR
The front airbag sensor is mounted inside each of the front
members. The sensor unit is a mechanical type. When the sen-
sor detects deceleration force above a predetermined limit,
contact is made in the sensor, sending a signal to the airbag
sensor assembly. The sensor cannot be disassembled.
6. SRS CONNECTORS
No.ItemApplication
(1)Terminal Twin−Lock MechanismConnectors 2, 3, 4
(2)Airbag Activation Prevention MechanismConnectors 1, 3, 4
(3)Electrical Connection Check MechanismConnectors 1, 5
(4)Connector Twin−Lock MechanismConnectors 3, 4
(a) All connectors in the SRS are colored yellow to distin-
guish them from other connectors. Connectors having
special functions and specifically designed for the SRS
are used in the locations shown above to ensure high reli-
ability. These connectors use durable gold−plated termi-
nals.
(1) Terminal Twin−Lock Mechanism
Each connector has a two−piece component con-
sisting of a housing and a spacer. This design se-
cures the locking of the terminal by two locking de-
vices (the retainer and the lance) to prevent
terminals from coming out.

Downloaded from www.Manualslib.com manuals search engine R07799
Connection
Detection
Pin
Resistor
Front Airbag Sensor
R10586
Connection Detection Pin
Terminal for Diagnosis
SlopeConnection Detection
Pin Contacting Terminal Half Connection
Complete Connection
Z05490
Secondary Lock
Ribs
Primary Lock
LockLock
Primary Lock Incomplete
(Secondary Lock Prevented)Primary Lock Complete
(Secondary Lock Permitted)Twin−Lock Completed
− SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS−5
1996 TOYOTA T100 (RM449U)
(3) Electrical Connection Check Mechanism
This mechanism electrically checks if connectors
are connected correctly and completely. The electri-
cal connection check mechanism is designed so
that the disconnection detection pin connects with
the diagnosis terminals when the connector hous-
ing lock is locked.
(4) Connector Twin−Lock Mechanism
With this mechanism connectors (male and female
connectors) are locked by 2 locking devices to in-
crease the connection reliability. If the primary lock
is incomplete, ribs interfere and prevent the sec-
ondary lock.

Downloaded from www.Manualslib.com manuals search engine RS03L−02
R07746
R06972
R05736
Horn Button Contact Plate
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−9
1996 TOYOTA T100 (RM449U)
INSPECTION
1. VEHICLES NOT INVOLVED IN A COLLISION
(a) Do a diagnostic system check.
(See page DI−365)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) installed in the ve-
hicle.
Check for cuts, minute cracks or marked discoloration on
the steering wheel pad top surface and in the grooved
portion.
2. VEHICLE INVOLVED IN A COLLISION AND AIRBAG IS
NOT DEPLOYED
(a) Do a diagnostic system check.
(See page DI−365)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) removed from the ve-
hicle.
Check for cuts, minute cracks or marked discolor-
ation on the steering wheel pad top surface and in
the grooved portion.
Check for cuts and cracks in wire harness, and chip-
ping in connectors.
Check for the deformation of the horn button con-
tact plate of the steering wheel.
HINT:
If the horn button contact plate of the steering wheel is de-
formed, never repair it. Always replace the steering wheel
assembly with a new one.

Downloaded from www.Manualslib.com manuals search engine RS−10
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
There should be no interference between the steering
wheel pad and steering wheel, and the clearance should
be uniform all the way around when the new steering
wheel pad is installed on the steering wheel.
CAUTION:
For removal and installation of the steering wheel pad, see
the SR section and be sure to follow the correct procedure.
3. VEHICLE INVOLVED IN A COLLISION AND AIRBAG IS
DEPLOYED
(a) Do a diagnostic system check.
(See page DI−365)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) removed from the ve-
hicle.
Check for the deformation on the horn button con-
tact plate of the steering wheel.
Check for the damage to the spiral cable connector
and wire harness.
HINT:
If the horn button contact plate of the steering wheel is de-
formed, never repair it. Always replace the steering wheel
assembly with a new one.
There should be no interference between the steering
wheel pad and steering wheel, and the clearance should
be uniform all the way around when the new steering
wheel pad is installed on the steering wheel.

Downloaded from www.Manualslib.com manuals search engine AB0158
Battery
SST
AB0152
SST
AB0158
Battery
SST
H01580
SST
RS−12
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of SST
CAUTION:
When deploying the airbag, always use the specified SST:
SRS Airbag Deployment Tool.
SST 09082−00700
(1) Connect the SST battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (−) terminal.
HINT:
Do not connect the yellow connector which will be connected
with the supplemental restraint system.
(2) Check functioning of SST.
Press the SST activation switch, and check that the
LED of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST malfunction is probable, so definitely do not
use the SST.
(b) Install the SST.
CAUTION:
Check that there is no looseness in the steering wheel and
steering wheel pad.
(1) Disconnect the airbag connector of the spiral cable.

Downloaded from www.Manualslib.com manuals search engine SST
R13455
SSTBattery
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−13
1996 TOYOTA T100 (RM449U)
(2) Connect the SST connector to the airbag connector
of the spiral cable.
SST 09082−00700
(3) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (−) termi-
nal.
(c) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(d) Dispose of steering wheel pad (with airbag).
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
deployed airbag.
(1) When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the steering wheel pad still
installed.
(2) When moving a vehicle for scrapping which has a
steering wheel pad with deployed airbag, use
gloves and safety glasses.

Downloaded from www.Manualslib.com manuals search engine AB0158
Battery
SST
R05752
SST
H00401Weighty
y
x
RS−16
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
(d) Check functioning of SST.
SST 09082−00700
(e) Install the SST
CAUTION:
Place the disc wheel on the level ground.
(1) Connect the SST connector to the steering wheel
pad connector.
SST 09082−00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the disc
wheel.
(2) Move the SST to at least 10 m (33 ft) away from
steering wheel pad tied down on the disc wheel.
(f) Cover steering wheel pad with cardboard box or tires.
Covering method using cardboard box:
Cover the steering wheel pad with the cardboard
box and weight the cardboard box down in 4 places
with at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
x=460 mm (18.11 in.)
When dimension of the cardboard box exceeds the di-
ameter of the disc wheel with the tire which the steer-
ing wheel pad is tied to−
x=460 mm (18.11 in.) + width of tire
y= 650 mm (25.59 in.)
NOTICE:
If a cardboard box smaller than the specified size is used,
the cardboard box will be broken by the shock from the air-
bag deployment.

Downloaded from www.Manualslib.com manuals search engine R04211
Inner Diam.
Tires
(3 or More)Width
H00400
10 m (33 ft) or more
AB0166
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−17
1996 TOYOTA T100 (RM449U)
Covering method using tires:
Place at least 3 tires without disc wheel on top of the
disc wheel with the tire to which the steering wheel
pad is tied.
Tire size: Must exceed the following dimensions−
Width: 185 mm (7.87 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.
NOTICE:
The tires may be marked by the airbag deployment, so use
the redundant tires.
(g) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(−) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel which the steering wheel pad is tied
to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the steering wheel pad (with airbag)
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.