1996 TOYOTA T100 lights

Downloaded from www.Manualslib.com manuals search engine CO061−01
P20524
P20523
CO−16
− COOLING (5VZ−FE)RADIATOR
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE RADIATOR GRILLE
(a) Remove the 4 screws, and clearance lights.
(b) Remove the 4 screws, 11 clips and radiator grille.
3. DISCONNECT UPPER RADIATOR HOSE
4. DISCONNECT RADIATOR RESERVOIR HOSE
5. DISCONNECT LOWER RADIATOR HOSE
6. REMOVE RADIATOR NO.2 FAN SHROUD
7. A/T:
DISCONNECT OIL COOLER HOSES
8. REMOVE RADIATOR
Remove the 4 bolts and radiator.
Torque:12 N·m (120 kgf·cm, 8.7 ft·lbf)
HINT:
Insert the tabs of the radiator support through the radiator ser-
vice holes.

Downloaded from www.Manualslib.com manuals search engine P20582
Terminal F
− CHARGING (3RZ−FE)CHARGING SYSTEM
CH−5
1996 TOYOTA T100 (RM449U)
Connect the test lead from the positive (+) terminal
of the ammeter to terminal B of the generator.
Connect the positive (+) lead of the voltmeter to ter-
minal B of the generator.
Ground the negative (−) lead of the voltmeter.
(b) Check the charging circuit as follows:
With the engine running from idling to 2,000 rpm, check
the reading on the ammeter and voltmeter.
Standard amperage:
10 A or less
Standard voltage:
At 25 °C (77°F): 14.0 − 15.0 V
At 115 °C(239 °F): 13.5 − 14.3 V
If the voltage reading is greater than standard voltage, replace
the voltage regulator.
If the voltage reading is less than standard voltage, check the
voltage regulator and generator as follows:
With terminal F grounded, start the engine and
check the voltage reading of terminal B.
If the voltage reading is higher than standard volt-
age, replace the voltage regulator.
If the voltage reading is less than standard voltage,
repair the generator.
10. INSPECT CHARGING CIRCUIT WITH LOAD
(a) With the engine running at 2,000 rpm, turn on the high
beam headlights and place the heater fan control switch
to HI.
(b) Check the reading on the ammeter.
Standard amperage:
30 A or more
If the ammeter reading is less than standard amperage, repair
the generator.
HINT:
If the battery is fully charged, the indication will sometimes be
less than standard amperage.

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Terminal F
CH−4
− CHARGING (5VZ−FE)CHARGING SYSTEM
1223 Author: Date:
1996 TOYOTA T100 (RM449U)
If the voltage reading is less than the standard voltage, check
the voltage regulator and generator as follows:
With terminal F grounded, start the engine and
check the voltage reading of terminal B.
If the voltage reading is higher than the standard
voltage, replace the voltage regulator.
If the voltage reading is less than the standard volt-
age, repair the generator.
9. INSPECT CHARGING CIRCUIT WITH LOAD
(a) With the engine running at 2,000 rpm, turn on the high
beam headlights and place the heater fan control switch
to HI.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
If the ammeter reading is less than standard amperage, repair
the generator.
HINT:
If the battery is fully charged, the indication will sometimes be
less than standard amperage.

Downloaded from www.Manualslib.com manuals search engine BR3295
Stop Light Switch
Pedal Height Push RodBR08R−01
BR4980
A BR−6
− BRAKEBRAKE PEDAL
1611 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE PEDAL
ON−VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
Extra cab 4WD:
146.7 − 156.7 mm (5.776 − 6.169 in.)
Except extra cab 4WD:
149.7 − 159.7 mm (5.894 − 6.287 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Disconnect the connector from the stop light switch.
(b) Loosen the stop light switch lock nut and remove the stop
light switch.
(c) Loosen the push rod lock nut.
(d) Adjust the pedal height by turning the pedal push rod.
(e) Tighten the push rod lock nut.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
(f) Install the stop light switch and turn it until it lightly con-
tacts the pedal stopper.
(g) Turn the stop light switch back one turn.
(h) Check the clearance (A) between stop light switch and
pedal.
Clearance: 0.5 − 2.4 mm (0.020 − 0.094 in.)
(i) Tighten the stop light switch lock nut.
(j) Check the stop lights come on when the brake pedal is de-
pressed, and go off when the brake pedal is released.
(k) After adjusting the pedal height, check the pedal freeplay.
HINT:
If clearance (A) between the stop light switch and the pedal
stopper has been adjusted correctly, the pedal freeplay will
meet the specifications.

Downloaded from www.Manualslib.com manuals search engine AB0158
Battery
SST
AB0152
SST
AB0158
Battery
SST
H01580
SST
RS−12
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of SST
CAUTION:
When deploying the airbag, always use the specified SST:
SRS Airbag Deployment Tool.
SST 09082−00700
(1) Connect the SST battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (−) terminal.
HINT:
Do not connect the yellow connector which will be connected
with the supplemental restraint system.
(2) Check functioning of SST.
Press the SST activation switch, and check that the
LED of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST malfunction is probable, so definitely do not
use the SST.
(b) Install the SST.
CAUTION:
Check that there is no looseness in the steering wheel and
steering wheel pad.
(1) Disconnect the airbag connector of the spiral cable.

Downloaded from www.Manualslib.com manuals search engine SST
R13455
SSTBattery
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−13
1996 TOYOTA T100 (RM449U)
(2) Connect the SST connector to the airbag connector
of the spiral cable.
SST 09082−00700
(3) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (−) termi-
nal.
(c) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(d) Dispose of steering wheel pad (with airbag).
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
deployed airbag.
(1) When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the steering wheel pad still
installed.
(2) When moving a vehicle for scrapping which has a
steering wheel pad with deployed airbag, use
gloves and safety glasses.

Downloaded from www.Manualslib.com manuals search engine R04211
Inner Diam.
Tires
(3 or More)Width
H00400
10 m (33 ft) or more
AB0166
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−17
1996 TOYOTA T100 (RM449U)
Covering method using tires:
Place at least 3 tires without disc wheel on top of the
disc wheel with the tire to which the steering wheel
pad is tied.
Tire size: Must exceed the following dimensions−
Width: 185 mm (7.87 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.
NOTICE:
The tires may be marked by the airbag deployment, so use
the redundant tires.
(g) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(−) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel which the steering wheel pad is tied
to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the steering wheel pad (with airbag)
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.

Downloaded from www.Manualslib.com manuals search engine BE−6
− BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TOYOTA T100 (RM449U)
COMBINATION METER
Meter, Gauge and Illumination:
SymptomSuspect AreaSee page
Tachometer, fuel gauge oil Pressure and water temperature
gauge do not operate
1. GAUGE Fuse (Junction Block No.1)
2. Combination Meter Wiring Circuit
3. Wire Harness
4. Meter Circuit Plate−
BE−36
−
BE−36
Speedometer does not operate1. Vehicle Speed Sensor
2. Speedometer Driven Gear and Drive GearBE−38
−
Tachometer does not operate
1. Combination Meter Wiring Circuit
2. Wire Harness
3. Igniter
4. Meter Circuit PlateBE−36
−
−
−
BE−36
Fuel gauge does not operate or abnormal operation
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
Engine coolant temperature gauge does not operate
or abnormal operation
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
Oil pressure gauge does not operte or abnormal operation
1. Oil Pressure Receiver Gauge
2. Oil Pressure Sender Gauge
3. Combination Meter Wiring Circuit
4. Wire HarnessBE−38
BE−38
BE−36
−
All illumination lights do not light up
1. TAIL Fuse (Junction Block No.1)
2. Light Control Rheostat
3. Wire Harness−
BE−38
−
Brightness does not change even when rheostat turned1. Bulb
2. Wire Harness−
−
Only one illumination light does not light up1. Bulb
2. Wire Harness−
−
COMBINATION METER
Warning Lights:
SymptomSuspect AreaSee page
Warning light do not light up (Except Discharge)
1. GAUGE Fuse (Junction Block No.1)
2. Combination Meter Wiring Circuit
3. Wire Harness−
BE−36
−
Oil pressure warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Oil Pressure Warning Switch
4. Wire Harness−
BE−36
BE−38
−
Washer Fluid Level Warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Washer Fluid Level Warning Switch
4. Wire Harness−
BE−36
BE−38
−
Fuel level warning light does not light up
1. Bulb
2. Combination Meter Wiring Circuit
3. Fuel Level Warning Switch
4. Wire Harness−
BE−36
BE−38
−