1996 TOYOTA T100 door lock

Downloaded from www.Manualslib.com manuals search engine BO0DX−02
N12592
w/ Power door lock:
w/ Remote control
w/ Tweeter
w/ Power window:
w/ Tweeter speaker: Regulator HandleInner Weatherstrip Inside Handle BezelPull Handles Door Armrest Base Door Lock Striker
Rear Lower Frame
Window Regulator
Door HingeFront Lower FrameRear View Mirror Door Lock Remote Control
Door Lock
Snap Ring(Driver’s) Door Frame Moulding
Door LockOutside HandleDoor GlassDoor Glass Run
Door Belt Moulding
mirror:
speaker:
Cylinder
Link
Inside Handle
Armrest Panel
(Passenger’s)
Door TrimSpeaker
w/ Power window: Precoated part 
N·m (kgf·cm, ft·lbf) : Specified torque
5.9 (60, 52 in.·lbf)
25 (260, 19)
5.4 (55, 48 in.·lbf)
5.9 (60, 52 in.·lbf)

25 (260, 19)
5.4 (55, 48 in.·lbf)
BO−6
− BODYFRONT DOOR
1890 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT DOOR
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine N05928
BO−8
− BODYFRONT DOOR
1996 TOYOTA T100 (RM449U)
17. REMOVE DOOR LOCK
(a) Disconnect the 2 links to the door lock.
(b) Disconnect the 2 links to the outside handle and the door
lock cylinder.
(c) w/ Power door lock:
Disconnect the connector.
(d) Remove the 3 screws.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
HINT:
At the time of reassembly, please refer to the follwing items.
Apply adhesive to the 3 screws.
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
Apply MP grease to the sliding and rotating parts of the
door lock.
18. REMOVE FRONT LOWER FRAME
19. REMOVE OUTSIDE HANDLE
20. REMOVE REAR LOWER FRAME

Downloaded from www.Manualslib.com manuals search engine BO0DZ−03
Z07820
SST
Z07821
BO2556
− BODYFRONT DOOR
BO−9
1996 TOYOTA T100 (RM449U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND
VERTICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812−00010
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the standard bolt for the centering bolt.
(See page BO−5)
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust the striker.
(c) Using a plastic hammer, tap the striker to adjust it.

Downloaded from www.Manualslib.com manuals search engine BO0ED−03
N13374
10 clips
N13376
N1337711 clips 6 clips BO−26
− BODYQUARTER WINDOW GLASS
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE DOOR SCUFF PLATE
3. REMOVE ASSIST GRIP
4. REMOVE BACK PANEL UPPER GARNISH AND BACK
PANEL TRIM
(a) Insert a screwdriver between the back panel upper gar-
nish and body to remove the back panel upper garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and back panel trim.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
5. REMOVE REAR SEAT CUSHION
(a) Remove the 3 clips and back panel lower garnishes.
(b) Remove the 2 bolts and rear seat cushion.
Torque: 9.8 N·m (100 kgf·cm, 7 in.·lbf)
6. REMOVE SEAT BELT
Remove the 4 bolts, seat belt anchor and belt guide.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
7. REMOVE LOCK HANDLE
HINT:
Tape a screwdriver tip before use.
(a) Using a screwdriver, remove the cover.
(b) Remove the 2 screws.
8. REMOVE QUARTER TRIM
Remove the 17 clips and quarter trim.

Downloaded from www.Manualslib.com manuals search engine BO0EL−03
N05924
N06045
N05919
BO−36
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE COWL SIDE TRIM
4. REMOVE STEERING WHEEL
(See page SR−13)
5. REMOVE STEERING COLUMN COVER
6. REMOVE HOOD LOCK RELEASE LEVER
7. REMOVE LOWER FINISH PANEL NO. 1
8. REMOVE COMBINATION SWITCH
9. REMOVE GLOVE COMPARTMENT DOOR
10. REMOVE LOWER FINISH PANEL NO. 2
11. REMOVE LOWER CENTER COVER
12. w/ Sports seat:
REMOVE REAR CONSOLE BOX
13. REMOVE CENTER CLUSTER FINISH PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the heater control knobs.
(b) Using a screwdriver, remove the panel.
(c) Remove the radio.
(d) Remove the heater control.
14. REMOVE CENTER CLUSTER FINISH LOWER PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the panel, then disconnect
the connector.
(c) Remove the stereo opening cover.
15. REMOVE CLUSTER FINISH PANEL
(a) Remove the 5 screws.
(b) Remove the combination meter.
16. REMOVE REGISTER NO. 1
17. REMOVE DUCT HEATER TO REGISTER NO. 1
18. REMOVE DUCT HEATER TO REGISTER NO. 2
19. REMOVE GLOVE COMPARTMENT DOOR RE-
INFORCEMENT
20. REMOVE BRACE NO. 1 AND NO. 2

Downloaded from www.Manualslib.com manuals search engine BO0EP−02
N12566
Tail Gate Lock Striker
Tail Gate StayDoor Outside Handle
Tail Gate Lock Link
Tail Gate Lock
Tail Gate Hinge
Tail Gate Service Hole Cover Stay Stopper
N·m (kgf·cm, ft·lbf) : Specified torque
12 (120, 9)
18 (185, 13)
12 (120, 9)
12 (120, 9)
− BODYTAIL GATE
BO−41
1925 Author: Date:
1996 TOYOTA T100 (RM449U)
TAIL GATE
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0EQ−02
BO−42
− BODYTAIL GATE
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE SERVICE HOLE COVER
2. REMOVE TAIL GATE LOCK
3. REMOVE TAIL GATE LOCK LINK
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
4. REMOVE DOOR OUTSIDE HANDLE
5. REMOVE TAIL GATE STAY
6. REMOVE TAIL GATE LOCK STRIKER
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
7. REMOVE TAIL GATE
8. REMOVE TAIL GATE HINGE
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)