Page 57 of 2062
Downloaded from www.Manualslib.com manuals search engine − PREPARATIONENGINE MECHANICAL (3RZ−FE)
PP−3
52 Author: Date:
1996 TOYOTA T100 (RM449U)
(09248−05420)Valve Lifter Stopper
09325−20010Transmission Oil Plug
09330−00021Companion Flange Holding ToolCrankshaft pulley
09550−10012Replacer Set ”B”
(09252−10010)No. 1 Replacer Handle−Valve guide busing
09608−30012Front Hub & Drive Pinion Bearing
Tool Set−
(09951−07100)Handle 100Crankshaft rear oil seal
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40010Puller B Set
(09951−04010)Hanger 150
(09952−04010)Slide Arm
Page 73 of 2062
Downloaded from www.Manualslib.com manuals search engine PP0GC−02
− PREPARATIONMFI (3RZ−FE)
PP−19
68 Author: Date:
1996 TOYOTA T100 (RM449U)
MFI (3RZ−FE)
SST (Special Service Tools)
09268−41046Injection Measuring Tool Set
(09268−41091)NO.7 Union
(90405−09015)No.1 Union
09268−45012EFI Fuel Pressure Gauge
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816−30010Oil Pressure Switch SocketKnock sensor
09842−30070Wiring ”F” EFI Inspection
09843−18020Diagnosis Check Wire
Page 168 of 2062
Downloaded from www.Manualslib.com manuals search engine PP0FS−02
PP−11 4
− PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09042−00020Torx Socket T40 .Center aribag sensor assembly
09082−00040TOYOTA Electrical Tester.
Page 188 of 2062

Downloaded from www.Manualslib.com manuals search engine SS−8
− SERVICE SPECIFICATIONSENGINE MECHANICAL (3RZ−FE)
1996 TOYOTA T100 (RM449U) Oil strainer x Cylinder block
1818513
Oil pan x Cylinder block12.51309
Crankshaft position sensor x Timing chain cover8.58574 in.·lbf
Generator bracket x Cylinder block74.576055
Generator bracket x Timing chain cover1818513
Generator adjusting bar x Timing chain cover63.565047
A/C compressor bracket x Cylinder block4444032
A/C compressor x A/C compressor bracket2525018
Water pump pulley x Water pump2121016
Connecting rod cap x Connecting rod 1st
2nd45
Turn 90°46033
Main bearing cap x Cylinder block 1st
2nd39
Turn 90°40029
No.1 balance shaft x Timing gear3636526
No.2 balance shaft x Timing sprocket3636526
Balance shaft x Cylinder block1818513.4
Rear oil seal retainer x Cylinder block13.51359.7
RH, LH engine mounting bracket x Cylinder block4545034
Oil dipstick guide x LH engine mounting bracket2020014
Oil filter bracket union, Engine coolant drain plug x Cylinder block2525018
Oil filter bracket x Cylinder block2829021
Water bypass pipe x Cylinder block2020014
Knock sensor x Cylinder block3738027
Fuel filter x Cylinder block2020014
Rear end plate x Cylinder block1818513
Rear end plate x Water bypass pipe2020014
Flywheel x Crankshaft 1st
2nd26.5
Turn 90°27019
Front crossmember x Engine rear mounting bracket2526019
Front exhaust pipe clamp x Exhaust manifold6263046
Exhaust support bracket x Transmission3940029
Front exhaust pipe clamp1919514
Front exhaust pipe x TWC3940029
Engine rear mounting bracket x Engine rear mounting insulator1818313
Engine front mounting insulator x Frame3838728
Clutch release cylinder bracket x Transmission3940029
Clutch release cylinder x Transmission131309
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Intake air connector x Cylinder head1818513
Radiator x Body1818513
Page 192 of 2062

Downloaded from www.Manualslib.com manuals search engine SS00P−11
SS−12
− SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
No.1 idler pulley x Oil pump3535026
No.2 idler pulley x No.2 idler pulley bracket4040030
No.1 timing belt cover x Oil pump99080 in.·lbf
Crankshaft pulley x Crankshaft2502,500184
Camshaft timing pulley x Camshaft11 01,10081
Timing belt tensioner x Oil pump2727020
No.2 timing belt cover x No.3 timing belt cover99080 in.·lbf
Oil dipstick guide x Generator bracket88071 in.·lbf
Fluid coupling x Fan bracket5.45448 in.·lbf
Camshaft bearing cap x Cylinder head1616012
Rear plate x Cylinder head88071 in.·lbf
Cylinder head x Cylinder block 12 pointed head 1st
2nd
3rd
Recessed head34
Turn 90°
Turn 90°
18350
Turn 90°
Turn 90°
18525
Turn 90°
Turn 90°
13
Cylinder head cover x Cylinder head66053 in.·lbf
Exhaust manifold x Cylinder head4040030
Exhaust manifold heat insulator x Exhaust manifold88071 in.·lbf
Exhaust crossover pipe x Exhaust manifold4545033
Generator bracket x LH cylinder head18.518514
PS pump bracket x RH cylinder head4444032
Intake manifold x Cylinder head1818013
Intake manifold stay x Intake manifold18.518513
Intake manifold stay x No. 2 idler pulley bracket18.518513
No.3 timing belt cover x Cylinder head99080 in.·lbf
Camshaft position sensor x RH cylinder head88071 in.·lbf
Intake air connector x Intake manifold18.518513
Air intake chamber x Intake air connector18.518513
Air intake chamber stay x LH cylinder head, Air intake chamber4040030
EGR pipe x LH exhaust manifold18.518513
EGR pipe x EGR valve18.518513
EGR pipe x Cylinder head88071 in.·lbf
Engine hanger No.2 x RH cylinder head4040030
Frame crossmember x Engine rear mounting bracket5859043
Engine rear mounting bracket x Engine rear mounting insulator1818513
Engine front mounting insulator x Frame3838728
Connecting rod cap x Connecting rod 1st
2nd25
Turn 90°250
Turn 90°18
Turn 90°
Main bearing cap x Cylinder block 1st
2nd61
Turn 90°625
Turn 90°45
Turn 90°
Rear oil seal retainer x Cylinder block88071 in.·lbf
Oil cooler union x Cylinder block3030022
Oil hole cover plate x Cylinder block6060044
Engine coolant drain cock x Cylinder block3940029
Page 193 of 2062

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−13
1996 TOYOTA T100 (RM449U) Engine mounting bracket x Cylinder block
4444032
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block1515011
Generator adjusting bar x Cylinder block4242031
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block3838028
Water bypass pipe x Cylinder block8.58575 in.·lbf
Rear end plate x Cylinder block7.57566 in.·lbf
Drive plate x Crankshaft8385063
Flywheel x Crankshaft8585063
Clutch release cylinder x Transmission121209
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Front exhaust pipe x Exhaust crossover pipe6263046
Front exhaust pipe x Center exhaust pipe4849035
Front exhaust pipe support bracket x Front exhaust pipe4445033
Front exhaust pipe support bracket x Transmission4445033
Center exhaust pipe x Tailpipe4849035
Center exhaust pipe support bracket x Body2930021
Page 195 of 2062
Downloaded from www.Manualslib.com manuals search engine SS095−01
− SERVICE SPECIFICATIONSEMISSION CONTROL (3RZ−FE)
SS−15
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket3131023
EGR valve x Air intake chamber1919514
EGR valve x EGR pipe1919514
EGR pipe x Exhaust manifold2020015
EGR pipe x Cylinder head1818513
Heated oxygen sensor x Center exhaust pipe2020014
Front exhaust pipe x Center pipe4849035
Center pipe x Tail pipe4849035
Page 196 of 2062
Downloaded from www.Manualslib.com manuals search engine SS00R−11
SS−16
− SERVICE SPECIFICATIONSEMISSION CONTROL (5VZ−FE)
190 Author: Date:
1996 TOYOTA T100 (RM449U)
EMISSION CONTROL (5VZ−FE)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket1818013
EGR valve x Air intake chamber18.518514
EGR valve x EGR pipe18.518514
EGR pipe x LH exhaust manifold18.518514
EGR pipe stay x Cylinder head8.08071 in.·lbf
Heated oxygen sensor x Center exhaust pipe2020014
Front exhaust pipe x Center exhaust pipe4849035
Center exhaust pipe x Tailpipe4849035