1996 TOYOTA T100 instrument panel

Downloaded from www.Manualslib.com manuals search engine BO0EN−01
− BODYINSTRUMENT PANEL
BO−39
1996 TOYOTA T100 (RM449U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO−38).

Downloaded from www.Manualslib.com manuals search engine BO0EO−01
BO−40
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page BO−36).

Downloaded from www.Manualslib.com manuals search engine AC0FE−01
I04696
Instrument Panel
Reinforcement
Duct Heater to
Register No. 4
No. 2 Brace
No. 1 Brace Center Defroster Nozzle
Heater Unit
Heater Air DuctCooling Unit
Heater Radiator pipe
Heater Radiator
Heater Unit Case Air Vent Duct
 O−Ring
 Non−reusable part
− AIR CONDITIONINGHEATER UNIT
AC−27
1961 Author: Date:
1996 TOYOTA T100 (RM449U)
HEATER UNIT
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine AC0FF−02
I01453
N06486
Hose ClipHeater Radiator Pipe
Second ridge Water Hose45 ° Upper
LowerLH
RH
N05820
AC−28
− AIR CONDITIONINGHEATER UNIT
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE COOLING UNIT (See page AC−23)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all coolant.
3. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
(a) Grip the claws of hose clip and slide the hose clip along
the hose.
(b) Disconnect the water hose.
HINT:
At the time of installation, please refer to the following item.
Push the water hose onto the heater radiator pipe as far
as the second ridge on the pipe.
Install the hose clip in the position, as shown in the illustra-
tion.
4. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO−36)
5. DISCONNECT HEATER CONTROL CABLES FROM
HEATER UNIT
HINT:
At the time of installation, please refer to the following item.
After connection, adjust the control cables.
6. REMOVE HEATER TO REGISTER No. 4 DUCT
Remove the screw and the duct.
7. REMOVE HEATER TO REGISTER CENTER DUCT
Remove the screw and duct.

Downloaded from www.Manualslib.com manuals search engine AC3IX−01
AC−34
− AIR CONDITIONINGBLOWER UNIT
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE GLOVE COMPARTMENT DOOR
2. REMOVE GLOVE COMPARTMENT REINFORCE-
MENT
3. REMOVE INSTRUMENT PANEL LOWER FINISH PAN-
EL
4. REMOVE COOLING UNIT
5. REMOVE BLOWER UNIT
(a) Disconnect the connectors.
(b) Disconnect the air inlet control cable.
HINT:
At the time of installation, please refer to the following item.
After connection, adjust the control cable.
(c) Remove the nut, 2 bolts and blower unit.

Downloaded from www.Manualslib.com manuals search engine AC0GQ−01
I01458
Instrument Panel
Heater Control Assembly
Heater Control KnobHeater Control Panel A/C Switch
Air Inlet Control Cable
Air Mix Control Cable Water Valve Control Cable
Mode Control Cable
Heater Control Base
Blower Speed Control Switch
Defroster Mode Switch
Bulb
AC−86
− AIR CONDITIONINGHEATER CONTROL ASSEMBLY
1996 TOYOTA T100 (RM449U)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine AC0GR−02
I04701
Water Valve Control CableAir Inlet Control Cable
Air Mix Control Cable Mode Control Cable
− AIR CONDITIONINGHEATER CONTROL ASSEMBLY
AC−87
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE INSTRUMENT PANEL
(See page BO−36)
2. DISCONNECT HEATER CONTROL CABLES
3. REMOVE HEATER CONTROL ASSEMBLY
Remove the 2 screws and pull out the heater control assembly,
then disconnect the connector.