Page 398 of 2062
Downloaded from www.Manualslib.com manuals search engine P00495
Outside
Inside
DI−134
− DIAGNOSTICSENGINE (5VZ−FE)
1996 TOYOTA T100 (RM449U)
YES
2 Is engine cranked?
NO Proceed to page ST−6 and continue to trouble-
shoot.
YES
3 Does engine start?
NO Go to step 7.
YES
4 Check air filter.
PREPARATION:
Remove the air filter.
CHECK:
Visual check that the air filter is not dirty or excessive oily.
HINT:
If necessary, clean the filter with compressed air. First blow from
inside thoroughly, then blow from outside of the filter.
NG Repair or replace.
OK
Page 401 of 2062
Downloaded from www.Manualslib.com manuals search engine P21163
− DIAGNOSTICSENGINE (5VZ−FE)
DI−137
1996 TOYOTA T100 (RM449U)
8 Check for spark.
PREPARATION:
(a) Remove the ignition coil or disconnect the high−tension
cord from the spark plug.
(b) Remove the spark plug.
(c) Install the spark plug to the ignition coil or high−tension
cord.
(d) Disconnect the injector connector.
(e) Hold the end about 12.5 mm (0.61 in.) from the ground.
CHECK:
Check if the spark occurs while engine is being cranked.
NOTICE:
To prevent excess fuel being injected from the injectors
during this test, don’t crank the engine for more than 5 − 10
seconds at a time.
NG Proceed to page IG−1 and continue to trouble-
shoot.
OK
Proceed to problem symptoms table on page
DI−148.
Page 449 of 2062

Downloaded from www.Manualslib.com manuals search engine P25779
P21163A00110
− DIAGNOSTICSENGINE (5VZ−FE)
DI−185
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check spark plug and spark of misfiring cylinder.
PREPARATION:
(a) Remove the ignition coil and high−tension cord.
(b) Remove the spark plug.
CHECK:
(a) Check the spark plug type.
(b) Check for carbon deposits on electrode.
(c) Check the electrode gap.
OK:
(1) Twin ground electrodes type.
Recommended spark plug:
ND K16TR11
NGK BKR5EKB−11
(2) No large carbon deposit present. Not wet with
gosoline or oil.
(3) Electrode gap: 1.0 − 1.1 mm (0.039 − 0.043 in.)
PREPARATION:
(a) Install the spark plug to the ignition coil or high−tension
cord.
(b) Disconnect the injector connector.
(c) Ground the spark plug.
CHECK:
Check if the spark occurs while the engine is being cranked.
NOTICE:
To prevent excess fuel being injected from the injectors
during this test, don’t crank the engine for more than 5 − 10
sec. at a time.
OK:
Spark jumps across electrode gap.
NG Replace or check ignition system (See page
IG−1).
OK
Page 458 of 2062

Downloaded from www.Manualslib.com manuals search engine DI−194
− DIAGNOSTICSENGINE (5VZ−FE)
1996 TOYOTA T100 (RM449U)
DTC P0340 Camshaft Position Sensor Circuit
Malfunction
CIRCUIT DESCRIPTION
The camshaft position sensor which detects the crankshaft angle signal (G signal), has been installed on
the front of right bank cylinder head. The timing rotor has been integrated with the right bank camshaft timing
pulley. When the camshafts rotate, the protrusion on the timing rotor and the air gap on the pickup coil
change, causing fluctuations, in the magnetic field and generating an electromotive force in the pickup coil.
The NE signal plate has 34 teeth and is mounted on the crankshaft. The NE signal sensor generates 34
signals for every engine revolution. The ECM detects the standard crankshaft angle based on the G signals
and the actual crankshaft angle and the engine speed by the NE signals.
DTC No.DTC Detecting ConditionTrouble Area
P0340
No camshaft position sensor signal to ECM during cranking
(2 trip detection logic)Open or short in camshaft position sensor circuit
Camshaft position sensor
Starter
ECM
No camshaft position sensor signal to ECM with engine
speed 600 rpm or more
WIRING DIAGRAM
Refer to DTC P0335 on page DI−191.
INSPECTION PROCEDURE
1 Check resistance of camshaft position sensor (See page IG−1).
Reference INSPECTION USING OSCILLOSCOPE
Refer to DTC P0335 on page DI−191.
NG Replace camshaft position sensor.
OK
2 Check for open and short in harness and connector between ECM and camshaft
position sensor (See page IN−26).
NG Repair or replace harness or connector.
OK
DI0UW−02
Page 500 of 2062
Downloaded from www.Manualslib.com manuals search engine S00903
Battery W−R
W−R R−L WAM2
2
24
3R/B 8
IA3Switch IG
B−R
IE1
B−L
BR−B
B−W
B−Y
BRInjector
No.1
No.2
No.3
EB
8B−R
714
No.2Spark
PlugB−RB−RECM
Ignition
Coil
B−R
BR−Y
BR−W
B−R
B−R
B−W
2 1
2 1
2 1
10
2
1
3
8 4 5 6 7 9
To
Tachometer
(M/T)(A/T)
E7 E7
E7 E7
E7 E7
E7 E7IGT1 23 24
22 25
21 26
17 12IGT2
IGT3
IGF5 V
DI−236
− DIAGNOSTICSENGINE (5VZ−FE)
1996 TOYOTA T100 (RM449U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check spark plug (See page IG−1).
NG Go to step 4.
OK
Page 504 of 2062
Downloaded from www.Manualslib.com manuals search engine DI−240
− DIAGNOSTICSENGINE (5VZ−FE)
1996 TOYOTA T100 (RM449U)
8 Check for open and short in harness and connector between ignition switch and
ignition coil, ignition coil and igniter (See page IN−26).
NG Repair or replace harness or connector.
OK
9 Check ignition coil (See page IG−1).
NG Replace ignition coil.
OK
Replace igniter.
Page 535 of 2062

Downloaded from www.Manualslib.com manuals search engine AT1347
AT6683
AT3417
OK if hot
Add if hot
AT4252
0 − 1 mm (0 − 0.04 in.)
Q03104No.1 Gear Shifting Rod
− DIAGNOSTICSAUTOMATIC TRANSMISSION
DI−271
1996 TOYOTA T100 (RM449U)
If the level is at the low side, add new fluid.
Fluid type: ATF DEXRON®II
NOTICE:
Do not overfill.
(b) Check the fluid condition.
If the fluid smells burnt or is black, replace it.
(c) Replace the ATF.
(1) Remove the drain plug and drain the fluid.
(2) Reinstall the drain plug securely.
(3) With the engine OFF, add new fluid through the oil
filler pipe.
Fluid type: ATF DEXRON®II
Capacity:
A340E: 1.6 liters (1.7 US qts, 1.4 Imp. qts)
A340F: 2.0 liters (2.1 US qts, 1.8 Imp. qts)
(4) Start the engine and shift the shift lever into all posi-
tions from P to L position and then shift into P posi-
tion.
(5) With the engine idling, check the fluid level. Add
fluid up to the COOL level on the dipstick.
(6) Check the fluid level at the normal operating tem-
perature, 70 − 80°C (158 − 176°F), and add as nec-
essary.
NOTICE:
Do not overfill.
(d) Check the fluid leaks.
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O−
rings, FIPGs, oil seals, plugs or other parts.
(e) INSPECT AND ADJUST THROTTLE CABLE
(1) Check that the accelerator pedal is fully released.
(2) Check that the inner cable is not slack.
(3) Measure the distance between the outer cable end
and stopper on the cable.
Standard distance: 0 − 1 mm (0 − 0.04 in.)
If the distance is not standard, adjust the cable by the adjusting
nuts.
(f) Inspect and adjust the shift lever position.
When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator is not aligned with the correct position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures.
(1) Remove the nut on the No.1 gear shifting rod.
(2) Push the No.1 gear shifting rod fully downward.
Page 538 of 2062

Downloaded from www.Manualslib.com manuals search engine DI−274
− DIAGNOSTICSAUTOMATIC TRANSMISSION
1996 TOYOTA T100 (RM449U)
7. HYDRAULIC TEST
Measure the line pressure.
NOTICE:
Do the test at normal operation fluid temperature 50 − 80°C (122 − 176°F).
The line pressure test should always be carried out in pairs. One technician should observe
the conditions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
Be careful to prevent SST’s hose from interfering with the exhaust pipe.
(1) Warm up the fluid.
(2) Remove the test plug on the transmission case right side and connect SST.
(See page AT−26 and AT−33 for the location to connect SST)
SST 09992−00094 (09992−00150, 09992−00270)
(3) Fully apply the parking brake and chock the 4 wheels.
(4) Start the engine and check idling speed.
(5) Keep your left foot pressed firmly on the brake pedal and shift into D position.
(6) Measure the line pressure when the engine is idling.
(7) Depress the accelerator pedal all the way down. Quickly read the highest line pressure when
engine speed reaches stall speed.
NOTICE:
Release the accelerator pedal and stop test if the rear wheels begin to rotate before the engine speed
reaches specified stall speed.
(8) In the same manner, do the test in R position.
Specified line pressure:
3RZ−FE
ConditionD position kPa (kgf/cm2, psi)R position kPa (kgf/cm2, psi)
Idling363 − 422 (3.7 − 4.3, 53 − 61)490 − 588 (5.0 − 6.0, 71 − 85)
Stall932 − 1,177 (9.5 − 12.0, 135 − 171)1,294 − 1,638 (13.2 − 16.7, 188 − 238)
5VZ−FE
ConditionD position kPa (kgf/cm2, psi)R position kPa (kgf/cm2, psi)
Idling363 − 422 (3.7 − 4.3, 53 − 61)608 − 696 (6.2 − 7.1, 88 − 101)
Stall902 − 1,147 (9.2 − 11.7, 131 − 166)1,432 − 1,942 (14.6 − 19.8, 208 − 282)
If the measured pressures are not up to specified values, recheck the throttle cable adjustment and retest.
Evaluation
ProblemPossible cause
If the measured value at all positions are higher
Throttle cable out of adjustment
Throttle valve defective
Regulator valve defective
If the measured value at all positions are lower
Throttle cable out of adjustment
Throttle valve defective
Regulator valve defective
Oil pump defective
O/D direct clutch defective
If pressure is low in the D position onlyD position circuit fluid leakage
Forward clutch defective
If pressure is low in the R position only
R position circuit fluid leakage
Direct clutch defective
1st and reverse brake defective