Page 1825 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03S−01
RS−24
− SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY
1996 TOYOTA T100 (RM449U)
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the airbag sensor assembly.
If the SRS has been deployed in a collision.
If the airbag sensor assembly has been found to be faulty in troubleshooting.
If the airbag sensor assembly has been dropped.
CAUTION:
For removal and installation of the airbag sensor assembly, see page RS−22 and RS−25. Be sure to
follow the correct procedure.
Page 1826 of 2062

Downloaded from www.Manualslib.com manuals search engine RS03T−03
− SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY
RS−25
1996 TOYOTA T100 (RM449U)
INSTALLATION
NOTICE:
Never use SRS parts from another vehicle. When re-
placing parts, replace with new ones.
Never reuse the airbag sensor assembly involved in
a collision when the airbag has deployed.
Never repair a sensor in order to reuse it.
1. INSTALL AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the airbag sensor assembly
with 3 screws.
Torx wrench: T40 (Part No. 09042−0020 or locally
manufactured tool)
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
(b) Connect the connector.
NOTICE:
Installation of the connector is done with the sensor
assembly installed. Make sure the sensor assembly
is installed to the specified torque.
If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.
When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.
After installing, shake the sensor assembly to check
that there is no looseness.
2. INSTALL REMOVED PARTS
Page 1827 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03U−03
Z14843
Front Airbag Sensor RH
Front Airbag Sensor LH
BatteryBattery Carrier
Air Cleaner
Assembly RS−26
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
1793 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT AIRBAG SENSOR
COMPONENTS
Page 1828 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03V−01
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
RS−27
1996 TOYOTA T100 (RM449U)
REMOVAL
NOTICE:
If the wiring connector of the SRS is disconnected with the ignition switch at ON or ACC posi-
tion, DTCs will be recorded.
Never use SRS parts from another vehicle. When replacing parts, replace them with new ones.
Never reuse the sensor involved in a collision when the SRS has been deployed.
Never repair a sensor in order to reuse it.
1. REMOVE THESE PARTS:
(a) Battery
(b) Air cleaner assembly
2. REMOVE FRONT AIRBAG SENSOR
(a) Disconnect the connector.
(b) Using a torx wrench, loosen the 2 screws and the sensor.
Torx wrench: T40 (Part No. 09042−00020 or locally manufactured tool)
Page 1829 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03W−02
R07748
R08038
RS−28
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
1996 TOYOTA T100 (RM449U)
INSPECTION
1. VEHICLES NOT INVOLVED IN A COLLISION
Do a diagnostic system check. (See page DI−365)
2. VEHICLES INVOLVED IN A COLLISION
(a) Do a diagnostic system check. (See page DI−365)
(b) If the front fender of the car or its periphery is damaged,
do a visually check for damage to the front airbag sensor,
which includes the following items even if the airbag was
not deployed:
Bracket deformation
Peeling of paint off the bracket
Cracks, dents or chips in the case
Cracks, dents, chipping and scratches the connec-
tor
Peeling of the label or damage to the series number
Page 1830 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03X−01
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
RS−29
1996 TOYOTA T100 (RM449U)
REPLACEMENT
REPLACEMENT REQUIREMENT
In the following cases, replace the front airbag sensor.
If the SRS has been deployed in a collision. (Replace both the left and right airbag sensors.)
If the front airbag sensor has been found to be faulty in troubleshooting.
If the front airbag sensor has been found to be faulty during the check in item
(See page RS−28).
If the front airbag sensor has been dropped.
CAUTION:
For removal and installation of the front airbag sensor, see page RS−27 and RS−30.
Be sure to follow the correct procedure.
Page 1831 of 2062

Downloaded from www.Manualslib.com manuals search engine RS03Y−02
Z09743
Front RS−30
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL FRONT AIRBAG SENSOR
(a) Install the sensor so that the arrow on the sensor faces
toward the front of the vehicle.
(b) Using a torx wrench, install the sensor with 2 screws.
Torx wrench: T40 (Part No. 09042−00020 or locally
manufactured tool)
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
(c) Connect the connector.
NOTICE:
Make sure the sensor is installed to the specified
torque.
If the sensor has been dropped, or there are cracks,
dents or other defects in the case, brackets or con-
nector, replace the removed sensor, always replace
the set bolts with new ones.
The sensor set bolts which have been anti−rust
treated. When the sensor is removed, always replace
the set bolts with new ones.
After installation, shake the sensor to check that
there is no looseness.
The front sensor is equipped with an electrical con-
nection check mechanism. Be sure to lock this mech-
anism securely when connecting the connector . If
the connector is not securely locked, a malfunction
code will be detected by the diagnostic system.
2. INSTALL REMOVED PARTS
Page 1832 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03Z−02
R12498
SRS Warning Light
Steering Wheel Pad
(with Airbag) Front Airbag Sensor RH
Front Airbag Sensor LH
Spiral Cable
Center Airbag Sensor Assembly
− SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
RS−31
1798 Author: Date:
1996 TOYOTA T100 (RM449U)
WIRE HARNESS AND CONNECTOR
LOCATION