1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine SR−22
− STEERINGNON−TILT STEERING COLUMN
1996 TOYOTA T100 (RM449U)
(a) Connect the airbag connector.
(b) Install the wheel pad after confirming that the circumfer-
ence groove of the torx screws is caught on the screw
case.
(c) Using a torx wrench, torque the 2 screws.
Torque: 9.0 N·m (90 kgf·cm, 78 in.·lbf)
17. CHECK STEERING WHEEL CENTER POINT

Downloaded from www.Manualslib.com manuals search engine W03156
Column UpperParking Lock Cable
Torx Screw
Steering Wheel Lower
No.2 Cover
Control Shaft AssemblySteering Wheel
Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column lower Cover
Light Control Rheostat
Front Door Scuff Steering Column
Assembly Control Shaft
 Locking
Column Hole
Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1
Engine Hood Release Intermediate
Shaft Assembly
Register No.2 Duct Heater toPlatePad
Lever Cover
Wire
Cover
Lever AT:
For 2WD
Intermediate
Shaft Assembly
Cowl Side Trimx6
Non−reusable part35 (360, 26)
9.0 (90, 78 in.·lbf)
35 (360, 26)
35 (360, 26)
35 (360, 26)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
25 (260, 19)
25 (260, 19)
9.0 (90, 78 in.·lbf)
SR07C−01
− STEERINGTILT STEERING COLUMN
SR−23
1697 Author: Date:
1996 TOYOTA T100 (RM449U)
TILT STEERING COLUMN
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine W03157
Cover
Pad
Plate
Lever MT:
For 2WDSteering Column AssemblySteering Wheel Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff x7
Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1 Column Hole CoverColumn Upper
Torx Screw
Steering Wheel Lower
No.2 Cover
Intermediate
Engine Hood Release Shaft Assembly
Duct Heater to
Register No.2
Intermediate
Shaft Assembly
Cowl Side Trim 9.0 (90, 78 in.·lbf)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
25 (260, 19)
9.0 (90, 78 in.·lbf)
35 (360, 26)
35 (360, 26)
35 (360, 26)
SR−24
− STEERINGTILT STEERING COLUMN
1698 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine W03536
Tilt Pawl Stopper
Tilt Lever
Tilt Lever Lock Shaft
Tension Spring
Compression Spring
Bearing Thrust Collar
 BearingWasher
Tilt Pawl
Column Upper Tube
 Snap Ring
Tum Signal Bracket
Tilt Lever
Assembly
Tilt Sub Lever
Tilt Pawl Stopper
Main Shaft Assembly
Stopper
Collar
A/T:
Key Cylinder
Key Unlock
Warning
Switch
Tilt Lever Ratainer
Column Upper
Bracket Ignition
Switch
 E−ringBolt Tilt No.2
Bushing Tension Spring
Key Unlock Warning Switch
Ignition Switch
Column Upper
Bracket
Column LowerTilt Lever
Ratainer
 E−ring
Tension
Speing
Tilt No.2 Bolt Tube
 Bushing
Sliding York Sub−Assembly
Non−reusable part
Molybdenum disulfide lithium base grease Snap Ring
 tapered−Head Bolt
Column Upper Clamp Key Cylinder
Tilt Pawl
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
7.8 (80, 69 in.·lbf)
5.9 (60, 52 in.·lbf)
7.8 (80, 69 in.·lbf)
15 (150, 11)
2.0 (20, 17 in.·lbf)
− STEERINGTILT STEERING COLUMN
SR−25
1699 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine SR07D−01
SR−26
− STEERINGTILT STEERING COLUMN
1996 TOYOTA T100 (RM449U)
REMOVAL
(See page SR−13)

Downloaded from www.Manualslib.com manuals search engine SR07E−01
R15245
Matchmarks
R11947
Screw Extractor
R15212
SSTBolt
SST Nut Tilt No.2 Bolt
Plate Washer
− STEERINGTILT STEERING COLUMN
SR−27
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE SLIDING YOKE SUB−ASSEMBLY
(a) Remove the bolt.
(b) Shift the yoke.
(c) Place matchmarks on the sliding yoke and main shaft.
2. REMOVE COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Using a centering punch, mark the center of the 2 ta-
pered−head bolts.
(b) Using a 3 − 4 mm (0.12 − 0.16 in.) drill, drill into the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts.
3. REMOVE 3 TENSION SPRINGS
4. REMOVE COMPRESSION SPRING
(a) Remove the bolt with the spring.
(b) Remove the 2 bushings from the spring.
5. REMOVE 2 TILT LEVER RETAINERS
(a) Remove the E−ring from the tilt lever lock shaft.
(b) Remove the nut and retainer.
6. REMOVE 2 TILT PAWL STOPPERS
7. REMOVE 2 TILT PAWLS
(a) Remove the tilt lever assembly set bolt.
(b) Remove the nut and bolt.
(c) Remove the washer.
8. REMOVE TILT LEVER ASSEMBLY, TILT SUB LEVER,
TILT LEVER AND TILT LEVER LOCK SHAFT
9. REMOVE COLUMN UPPER TUBE WITH MAIN SHAFT
ASSEMBLY
(a) Set SST, the nut (10 mm nominal diameter, 1.25 mm
pitch), plate washer (36 mm outer diameter) and bolt (10
mm nominal diameter, 1.25 mm pitch, 50 mm length), as
shown in the illustration.
SST 09910−00015 (09911−00011, 09912−00010)
Reference
Nut: 90170−10004
Plate washer: 90201−10201
Bolt: 91111−51050
(b) Remove the 2 tilt No.2 bolts by using the sliding hammer
on SST.
(c) Remove the upper tube with the shaft assembly from the
lower tube.
(d) Remove the collar and stopper from the shaft assembly.
10. REMOVE TURN SIGNAL BRACKET
Remove the 2 bolts.

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SSTSST SR−28
− STEERINGTILT STEERING COLUMN
1996 TOYOTA T100 (RM449U)
11. REMOVE MAIN SHAFT ASSEMBLY
(a) Using SST, compress the compression spring.
SST 09950−40010 (09957−04010, 09958−04010)
NOTICE:
Do not bend the universal joint of the main shaft more than
20°.
(b) Using a snap ring expander, remove the snap ring from
the shaft assembly.
(c) Remove the main shaft from the column upper tube.
(d) Remove the compression spring, bearing thrust collar
and bearing from the shaft assembly.

Downloaded from www.Manualslib.com manuals search engine SR07F−01
− STEERINGTILT STEERING COLUMN
SR−29
1996 TOYOTA T100 (RM449U)
INSPECTION
(See page SR−17)