Downloaded from www.Manualslib.com manuals search engine SS03A−03
− SERVICE SPECIFICATIONSBODY ELECTRICAL
SS−77
251 Author: Date:
1996 TOYOTA T100 (RM449U)
BODY ELECTRICAL
SERVICE DATA
DAYTIME RUNNING LIGHT MAIN RELAY (Wire Harness Side)
2 − Ground (Ignition Switch LOCK or ACC)No voltage
2 − Ground (Ignition Switch ON or START)Battery positive voltage
6 − Ground (Constant)Battery positive voltage
11 − Ground (Engine Stop)No voltage
11 − Ground (Engine Running)Battery positive voltage
DAYTIME RUNNING LIGHT MAIN RELAY (Connector connected)
17 − Ground (Headlight dimmer switch LOW beam)No voltage
17 − Ground (Headlight dimmer switch HIGH beam or Flash)Battery positive voltage
TURN SIGNAL FLASHER
Flashes/ Minute60 − 120
SPEEDOMETER (Using a speedmeter tester)
Standard indication (mph)Allowable range (mph)
2018 − 24
4038 − 44
6058 − 66
8078 − 88
10098 − 11 0
12011 8 − 132
Standard indication (km/h)Allowable range (km/h)
2017 − 24
4038 − 46
6057.5 − 67
8077 − 88
10096 − 109
12011 5 − 130
140134 − 151.5
160153 − 173
TACHOMETER (On−Vehicle) / DC 13.5 V 20 °C at (68 °F)
Standard indicationAllowable range
700610 − 750
3,0002,850 − 3,150
5,0004,850 − 5,150
7,0006,790 − 7,210
VOLT GAUGEResistance (Ω)
A − BApprox. 347.0 Ω
FUEL RECEIVER GAUGE (w/ Tachometer)Resistance (Ω)
A − BApprox. 137.0 Ω
A − CApprox. 123.0 Ω
B − CApprox. 260.0 Ω
FUEL RECEIVER GAUGE (w/o Tachometer)Resistance (Ω)
A − BApprox. 150.0 Ω
A − CApprox. 80.0 Ω
Downloaded from www.Manualslib.com manuals search engine SS−78
− SERVICE SPECIFICATIONSBODY ELECTRICAL
252 Author: Date:
1996 TOYOTA T100 (RM449U)B − C
Approx. 55.0 Ω
FUEL SENDER GAUGE
Float position mm (in.)Resistance (Ω)
F: Approx. 95 mmApprox. 3.0 Ω
1/2: Approx. 188.0 mmApprox. 32.5 Ω
E: Approx. 283.0 mmApprox. 110.0 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE (w/ Tachometer)Resistance (Ω)
A − BApprox. 150.0 Ω
A − CApprox. 54.0 Ω
B − CApprox. 138.0 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE (w/ o Tachometer)
A − BApprox. 25.0 Ω
OIL PRESSURE RECEIVER GAUGE
A − BApprox. 25.0 Ω
DOOR LOCK CONTROL RELAY (Wire Harness Side)
2 − Ground (Constant)Battery positive voltage
8 − Ground (Ignition Switch LOCK or ACC)No voltage
8 − Ground (Ignition Switch ON)Battery positive voltage
13 − Ground (Key unlock warning switch OFF (Ignition key removed))No voltage
13 − Ground (Key unlock warning switch ON (Ignition key set))Battery positive voltage
CRUISE CONTROL ECU (wire harness side)
24 − 26 (constant)Approx. 2.0 kΩ
25 − 26 (Actuator arm turned)Resistance change even
10 − Ground (Brake pedal position: Released)Approx. 38.0 Ω
10 − Ground (Brake pedal position: Depressed)No continuity
CRUISE CONTROL SWITCH
18 − Ground (Control switch position: OFF)No continuity
18 − Ground (Control switch position: RESUME/ACCEL)Approx. 68.0 Ω
18 − Ground (Control switch position: SET/COAST)Approx. 198.0 Ω
18 − Ground (Control switch position: CANCEL)Approx. 418.0 Ω
14 − Ground (Ignition switch position: LOCK or ACC)No voltage
14 − Ground (Ignition switch position: ON)Battery positive voltage
15 − Ground (Constant)Battery positive voltage
1 − Ground (Constant)Battery positive voltage
16 − Ground (Brake pedal position: Released)No voltage
16 − Ground (Brake pedal position: Depressed)Battery positive voltage
20 − Ground (With ignition switch ON, Speedsensor shaft turned)Valtage changes repeatedly
CRUISE CONTROL ACTUATOR
1 − 3Approx. 2.0 kΩ
2 − 3 (The arm is moving from the closed to open position)Approx. 0.5 to 1.8 kΩ
ANTENNA MOTOR CONTROL RELAY (Wire harness side)
3 − Ground (Constant)Battery positive voltage
5 − Ground (Ignition Switch position: LOCK)No voltage
5 − Ground (Ignition switch position: ACC)Battery positive voltage
7 − Ground (Ignition switch position: LOCK)No voltage
Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSBODY ELECTRICAL
SS−79
253 Author: Date:
1996 TOYOTA T100 (RM449U) 7 − Ground (Ignition switch position: ACC or ON)
(Radio switch and cassette OFF)
No voltage
7 − Ground (Ignition switch position: ACC or ON)
(Radio switch and cassette ON)Battery positive voltage
8 − Ground (Ignition switch position: LOCK)No voltage
8 − Ground (Ignition switch position: ACC or ON)
(Radio switch ON and cassette ON)No voltage
8 − Ground (Ignition switch position: ACC or ON)
(Radio switch ON and cassette OFF)Battery positive voltage
4 − Ground (Ignition switch position: LOCK or ACC)No voltage
4 − Ground (Ignition switch position: ON)Battery positive voltage
Downloaded from www.Manualslib.com manuals search engine N09214
DLC3 DI−4
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
The 2 trip repeats the same mode a 2nd time (How-
ever, the ignition switch must be turned OFF be-
tween the 1st trip and 2nd trip.).
Freeze frame data:
Freeze frame data records the engine condition
when a misfire (DTCs P0300 − P0304) or fuel trim
malfunction (DTCs P0171, P0172) or other mal-
function (first malfunction only), is detected.
Because freeze frame data records the engine
conditions (fuel system, calculator load, engine
coolant temperature, fuel trim, engine speed, ve-
hicle speed, etc.) when the malfunction is detected,
when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the en-
gine warmed up or not, the air−fuel ratio lean or rich,
etc. at the time of the malfunction.
Priorities for troubleshooting:
If troubleshooting priorities for multiple DTCs are given in the
applicable DTC chart, these should be followed.
If no instructions are given troubleshoot DTCs according to the
following priorities.
(1) DTCs other than fuel trim malfunction (DTCs
P0171, P0172), EGR (DTCs P0401, P0402), and
misfire (DTC P0300 − P0304).
(2) Fuel trim malfunction (DTCs P0171, P0172), and
EGR (DTCs P0401, P0402).
(3) Misfire (DTCs P0300 ∼ P0304).
(b) Check the DLC3.
The vehicle’s ECM uses V.P.W. (Variable Pulse Width) for
communication to comply with SAE J1850. The terminal
arrangement of DLC3 complies with SAE J1962 and
matches the V.P.W. format.
Terminal No.Connection / Voltage or ResistanceCondition
2Bus Line / Pulse generationDuring transmission
4Chassis Ground ↔ Body Ground / 1 Ω or lessAlways
5Signal Ground ↔ Body Ground / 1 Ω or lessAlways
16Battery Positive ↔ Body Ground / 9 − 14 VAlways
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ON
OFFFlashing
0.13 Second
DI−6
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand−held tester) to check the DTCs, use
normal mode. For code on the DTC chart subject to ”2 trip
detection logic”, turn the ignition switch OFF after the
symptom is simulated the 1st time. Then repeat the simula-
tion process again. When the problem has been simulated
twice, the MIL lights up and the DTCs are recorded in the
ECM.
3. INSPECT DIAGNOSIS (Check Mode)
HINT:
TOYOTA hand−held tester only:
Compared to the normal mode, the check mode has an in-
creased sensitivity to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check mode.
(a) Check the DTC.
(1) Initial conditions
Battery positive voltage 11 V or more
Throttle valve fully closed
Transmission in ”P” or ”N” position
Air conditioning switched OFF
(2) Turn the ignition switch OFF.
(3) Prepare the TOYOTA hand−held tester.
(4) Connect the TOYOTA hand−held tester to DLC3 at
the lower of the instrument panel.
(5) Turn the ignition switch ON and switch the TOYOTA
hand−held tester ON.
(6) Switch the TOYOTA hand−held tester normal mode
to check mode (Check that the MIL flashes.).
(7) Start the engine (The MIL goes out after the engine
start.).
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs, etc.
(9) After simulating the malfunction conditions, use the
TOYOTA hand−held tester diagnosis selector to
check the DTCs and freezed frame data, etc.
HINT:
Take care not to turn the ignition switch OFF. Turning the ignition
switch OFF switches the diagnosis system from check mode to
normal mode. so all DTCs, etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
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DI−7
1996 TOYOTA T100 (RM449U)
(b) Clear the DTC.
The following actions will erase the DTCs and freezed
frame data.
(1) Operating the OBD II scan tool (complying with SAE
J1978) or TOYOTA hand−held tester to erase the
codes. (See the OBD II scan tool’s instruction book
for operating instructions.)
(2) Disconnecting the battery terminals or EFI fuse.
NOTICE:
If the TOYOTA hand−held tester switches the ECM from
normal mode to check mode or vice−versa, or if the igni-
tion switch is turned from ON to ACC or OFF during check
mode, the DTCs and freezed frame data will be erased.
4. FAIL−SAFE CHART
If any of the following codes is recorded, the ECM enters fail−safe mode.
DTC No.Fail−Safe OperationFail−Safe Deactivation Conditions
P0100
Ignition timing fixed at 5° BTDC
Injection time fixed
Starting − − − − − − − − 11.6 msec.
CTP switch ON − − − − 3.2 msec.
CTP switch OFF − − − − 6.0 msec.
Returned to normal condition
P0110Intake air temp. is fixed at 20°C (68°F)Returned to normal condition
P0115Engine coolant temp. is fixed at 80°(176°F)Returned to normal condition
P0120VTA is fixed at 0°
Following condition must be repeated at least 2 times
consecutively
When closed throttle position switch is ON:
0.1 V VTA 0.95 V
P0135
P0141Heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0325Max. timing retardationIgnition switch OFF
P0336Fuel cutReturned to normal condition
P1300Fuel cutReturned to normal condition
5. CHECK FOR INTERMITTENT PROBLEMS
HINT:
TOYOTA HAND−HELD TESTER only:
By putting the vehicle’s ECM in check mode, 1 trip detection logic is possible instead of 2 trip detection logic
and sensitivity to detect open circuits is increased. This makes it easier to detect intermittent problems.
(a) Clear the DTC (See step 3).
(b) Set the check mode (See step 3).
(c) Perform a simulation test (See page IN−16).
(d) Check the connector and terminal (See page IN−26).
(e) Handle the connector (See page IN−26).
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Outside
Inside
DI−8
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
6. BASIC INSPECTION
When the malfunction code is not confirmed in the DTC check, troubleshooting should be performed in the
order for all possible circuits to be considered as the causes of the problems. In many cases, by carrying
out the basic engine check shown in the following flow chart, the location causing the problem can be found
quickly and efficiently. Therefore, use of this check is essential in engine troubleshooting.
1 Is battery positive voltage 11 V or more when engine is stopped?
NO Charge or replace battery.
YES
2 Is engine cranked?
NO Proceed to page ST−15 and continue to trouble-
shoot.
YES
3 Does engine start?
NO Go to step 7.
YES
4 Check air filter.
PREPARATION:
Remove the air filter.
CHECK:
Visual check that the air filter is not dirty or excessive oily.
HINT:
If necessary, clean the filter with compressed air. First blow from
inside thoroughly, then blow from outside of the filter.
NG Repair or replace.
OK
Downloaded from www.Manualslib.com manuals search engine P19917
From
IG SwitchBattery
R/B No.2
J/B No.1B−W
W−R
B−YEFI
IGN
EFI RelayW−R
B−Y
W−B
EA1
EA1
IE1
W−R
W−R
1A 1C
EA
2
222
2
2 2 3
4
17
31
22
E6E6
E6 E62
16 3 Y−R
BR
(M/T)(A/T)
VG
E3
E1W
9
9ECM
Mass Air Flow Meter 5
1
3
− DIAGNOSTICSENGINE (3RZ−FE)
DI−23
1996 TOYOTA T100 (RM449U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Connect OBD II scan tool or TOYOTA hand−held tester and read value of mass
air flow rate.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand−held tester to the DLC3.
(b) Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand−held tester main switch
ON.
(c) Start the engine.
CHECK:
Read mass air flow rate on the OBD II scan tool or TOYOTA hand−held tester.
RESULT:
Type IType II
Mass air flow rate (gm/sec.)0.5 gm/sec.202.2 gm/sec. or more
Type I Go to step 2.
Type II Go to step 5.