1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine MT040−01
Q06721
Q00873
Q04037
Q00874
MT−36
− MANUAL TRANSMISSION (W59)COUNTER GEAR AND REVERSE IDLER GEAR
1996 TOYOTA T100 (RM449U)
REASSEMBLY
INSTALL SYNCHRONIZER RING ASSEMBLY TO NO.3 HUB
SLEEVE
(a) Push the synchronizer key spring, install the shifting key
and key spring to the reverse synchronizer ring.
(b) Using a screwdriver, push the 3 key springs into the syn-
chronizer ring spring gaps.
(c) Install the synchronizer cone ring to the reverse synchro-
nizer pull ring and turn the pull ring.
(d) Install the 5th synchronizer ring.
(e) Install the reverse synchronizer ring.
(f) Turn the reverse synchronizer pull ring.

Downloaded from www.Manualslib.com manuals search engine D00880
Front
− MANUAL TRANSMISSION (W59)COUNTER GEAR AND REVERSE IDLER GEAR
MT−37
1996 TOYOTA T100 (RM449U)
(g) While pushing 3 shifting keys, install the synchronizer ring
assembly to the No.3 hub sleeve.

Downloaded from www.Manualslib.com manuals search engine MT041−01
WM0295
Front Bearing Retainer
Non −reusable partOil Seal
 MT−38
− MANUAL TRANSMISSION (W59)FRONT BEARING RETAINER OIL SEAL
1337 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT BEARING RETAINER OIL SEAL
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine MT042−01
Q07368
SST
− MANUAL TRANSMISSION (W59)FRONT BEARING RETAINER OIL SEAL
MT−39
1996 TOYOTA T100 (RM449U)
REPLACEMENT
IF NECESSARY, REPLACE FRONT BEARING RETAINER
OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
(b) Using SST and a press, install a new oil seal.
SST 09950−60010 (09951−00440), 09950−70010
(09951−07150)
Drive in depth: 12.2 ± 0.5 mm (0.480 ± 0.020 in.)

Downloaded from www.Manualslib.com manuals search engine MT043−03
Z19272
Reverse Restrict PinSlotted Spring PinStraight Screw Plug
Shift Lever Housing
Dust Deflector
Oil Seal
Extension Housing
Snap RingOuter Race Shift and Select Lever
Oil Receiver Pipe
Non−reusable Part
Precoated Part 



 MT−40
− MANUAL TRANSMISSION (W59)EXTENSION HOUSING
1339 Author: Date:
1996 TOYOTA T100 (RM449U)
EXTENSION HOUSING
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine MT044−01
Q04410
D00877
Reverse Restrict PinSlotted
Spring Pin
WM0085
Q07553
SST
− MANUAL TRANSMISSION (W59)EXTENSION HOUSING
MT−41
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
(a) Remove the reverse restrict pin.
(1) Using a hexagon wrench, remove the screw plug.
(2) Using a pin punch and hammer, drive out the slotted
spring pin.
(3) Pull off the lever housing and slide out the shaft.
(b) Inspect the reverse restrict pin.
Turn and push the reverse restrict pin by hand.
Check for smooth operation.
(c) Install the reverse restrict pin.
(1) Install the lever housing.
(2) Using a pin punch and hammer, drive in the slotted
spring pin, as shown.
(3) Apply sealant to the plug threads.
Sealant:
Part No. 08833 − 00080, THREE BOND 1344, LOCTITE
242 or equivalent
(4) Install and torque the screw plug.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
2. IF NECESSARY, REPLACE REAR BEARING OUTER
RACE
(a) Using 2 screwdrivers, remove the snap ring.
(b) Using SST, remove the outer race.
SST 09308−00010

Downloaded from www.Manualslib.com manuals search engine Q07370
SST
WM0110
SST
Q07371
SST MT−42
− MANUAL TRANSMISSION (W59)EXTENSION HOUSING
1996 TOYOTA T100 (RM449U)
(c) Using SST, install a new outer race.
SST 09950−60010 (09951−00560), 09950−70010
(09951−07150)
(d) Using a screwdriver, install the snap ring.
3. IF NECESSARY, REPLACE EXTENSION HOUSING
OIL SEAL
(a) Using SST, remove the oil seal.
SST 09308−00010 or 09308−10010 w/ output shaft
installed
(b) Using SST and a hammer, drive in a new oil seal.
SST 09950−60010 (09951−00560), 09950−70010
(09951−07150)
Drive in depth: 0 ± 0.5 mm (0 ± 0.020 in.)

Downloaded from www.Manualslib.com manuals search engine AT – AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION SYSTEM AT-1
EXTENSION HOUSING OIL SEAL
(A340E) AT-3
SENSOR ROTOR (A340E) AT-4
SPEEDOMETER DRIVEN GEAR AT-8
VEHICLE SPEED SENSOR AT-10
PARK/NEUTRAL POSITION (PNP)
SWITCH AT-11
VALVE BODY ASSEMBLY AT-12
PARKING LOCK PAWL AT-17
THROTTLE CABLE AT-18
SHIFT LOCK SYSTEM AT-19
AUTOMATIC TRANSMISSION UNIT
(A340E) AT-26
AUTOMATIC TRANSMISSION UNIT
(A340F) AT-33
TORQUE CONVERTER CLUTCH AND
DRIVE PLATE AT-38