1996 TOYOTA LAND CRUISER front end

IN0253
WRONGCORRECT
IN0252
WRONGCORRECT
IN−6
−
INTRODUCTION REPAIR INSTRUCTIONS
6
Author: Date:
1996 LAND CRUISER (RM451U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN−8).
Cancel the parking brake on the level place and
shift the transmission in Neutral (or N position).
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks . It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not the middle of the hose.
(3) To pull apart electrical connectors, pull on the con- nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec- tronic components, air filter and emission −related
components from water.
(6) Never use an impact wrench to remove or install temperature switches or temperature sensors.
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V08425
LOCKKNK
E6 Connector
(a) Remove the glove compartment (See page SF− 68).
(b) Disconnect the E6 connector from the ECM.
INSPECTION PROCEDURE
Replace knock sensor.
1 Check continuity between terminal KNK of ECM connector and body ground.
OK:
Check knock sensor (See page SF−61).
Measure
the resistance between terminal KNK of the ECM connec-
tor and body ground.
Resistance: 1 MΩ or higher
Connector being checked is connected.
 Indicates the condition of the connector of ECU during the check.
PREPARATION:
CHECK:
2
Go to step 3.
OK OK
NG
 Indicates the position of the ignition switch during the check.
Check from the connector back side.
(with harness)
Ignition Switch LOCK (OFF) Ignition Switch START
LOCKIgnition Switch ONIgnition Switch ACC
START ON
ACC

 Indicates the place to check the voltage or resistance.
 Indicates the connector position to checked, from the front or back side.
Connector being checked is disconnected.
Check from the connector front side. (without harness)
In this case, care must be taken not to bend the terminals.
E6 Connector
KNK Wire Harness
E6 Connector
KNK
A00255
AB0117
A00265
Inspection Procedure
Use the inspection procedure to determine if
the circuit is normal or abnormal, and, if it is
abnormal, use it to determine whether the
problem is
located in the sensors, actuators,
wire harness or ECU.
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INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN−27
1996 LAND CRUISER (RM451U)
(2)
(2)
~
~
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INTRODUCTION TERMS
IN−35
35
Author: Date:
1996 LAND CRUISER (RM451U)
H/B
Hatchback
H−FUSEHigh Current Fuse
HIHigh
HIDHigh Intensity Discharge (Head Lamp)
HPUHydraulic Power Unit
HSGHousing
HTHard Top
HWSHeated Windshield System
IACIdle Air Control
ICIntegrated circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, V
alve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
J/BJunction Block
J/CJunction Connector
KDKick−Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft−Hand
LHDLeft−Hand Drive
L/H/WLength, Height, Width
LLCLong− Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Dif ferential
LSP & PVLoad Sensing Proportioning And Bypass V alve
LSPVLoad Sensing Proportioning Valve
MAX.Maximum
M−FUSEMedium Current Fuse
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MPMultipurpose
MPXMultiplex Communication System
M/TManual Transmission (T ransaxle)
MTMount
MTGMounting
NNeutral
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Q07409
AT−24
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(d) Remove the 4 nuts and 2 gaskets, shift the front exhaust
pipe assembly to the vehicle’s outside.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
HINT:
At the time of installation, replace the used gaskets and nuts
with new gaskets and nuts.
15. REMOVE STARTER
(a) Remove the nut and disconnect the terminal and connec-
tor.
(b) Remove the lower side mounting bolt and starter. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
16. REMOVE CROSSMEMBER
(a) Support the transmission with a transmission jack.
(b) Remove the 8 bolts and 2 nuts, and then remove the crossmember.
Torque:
Bolt: 61 N·m (620 kgf·cm, 45 ft·lbf)
Nut: 74 N·m (750 kgf·cm, 54 ft·lbf)
17. REMOVE TRANSMISSION
(a) Lower the rear end of the transmission.
NOTICE:
Be careful not to damage the cooling fan, brake booster
and brake line.
(b) Separate the wire harness from the transmission and transfer.
(c) Remove the oil cooler pipe mounting bolts from the torque
converter clutch housing, and then disconnect the 2 oil
cooler pipes from the elbows.
(d) Remove the 10 bolts and transmission. Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
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BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
BE−63
1996 LAND CRUISER (RM451U)
2. INSPECT POWER SEAT SWITCH (PASSENGER’S
SIDE) CONTINUITY
Slide switch:
Switch positionTester connectionSpecified condition
FORWARD5 − 10, 8 − 9Continuity
OFF5 − 8 − 9Continuity
BACKWARD5 − 9, 8 − 10Continuity
Front vertical switch:
Switch positionTester connectionSpecified condition
UP4 − 11, 10 − 12Continuity
OFF4 − 11 − 12Continuity
DOWN4 − 12, 10 − 11Continuity
Rear vertical switch:
Switch positionTester connectionSpecified condition
UP2 − 10, 6 − 7Continuity
OFF2 − 6 − 7Continuity
DOWN2 − 7, 6 − 10Continuity
Reclining switch:
Switch positionTester connectionSpecified condition
FORWARD4 − 10, 7 − 9Continuity
OFF4 − 7 − 9Continuity
BACKWARD4 − 9, 7 − 10Continuity
If continuity is not as specified, replace the switch.
3. INSPECT SLIDE MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2, and check that
the motor turns counterclockwise.
(b) Reverse the polarity, and check that the motor turns clockwise.
If operation is not as specified, replace the motor.
4. INSPECT SLIDE MOTOR CIRCUIT BREAKER OPERA-
TION
(a) Connect the positive (+) lead and the negative ( −) lead
from the battery to slide motor connector (illustrated termi-
nals), and slide the seat to front end position.
(b) Continue to apply voltage, check that there is a circuit breaker operation noise within 4 to 60 seconds.
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BE−64
−
BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
(c) Reverse the polarity, and check that the seat begins to
move backwards within approximately 60 seconds.
If operation is not as specified, replace the motor.
5. INSPECT FRONT VERTICAL MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, check that the motor turns counter- clockwise.
If operation is not as specified, replace the motor.
6. INSPECT FRONT VERTICAL MOTOR CI RCUIT
BREAKER OPERATION
(a) Connect the positive (+) lead and the negative ( −) lead
from the battery to the front vertical motor connector (illus-
trated terminals), and move the front edge of seat cushion
to the highest position.
(b) Continue to apply voltage, and check that there is a circuit breaker operation noise within 4 to 60 seconds.
(c) Reverse the polarity , and check that the seat cushion be-
gins to descend within approximately 60 seconds.
If operation is not as specified, replace the motor.
7. INSPECT REAR VERTICAL MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal 2 and the negative ( −) lead to terminal 1, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
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BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
BE−65
1996 LAND CRUISER (RM451U)
8. INSPECT REAR VERTICAL MOTOR CIRCUIT BREAK-
ER OPERATION
(a) Connect the positive (+) lead and the negative ( −) lead
from the battery to the rear vertical motor connector (illus-
trated terminals), and move the front edge of seat cushion
to the highest position.
(b) Continue to apply voltage, and check that there is a circuit
breaker operation noise within 4 to 60 seconds.
(c) Reverse the polarity, check that the seat cushion begins to descend within approximately 60 seconds.
If operation is not as specified, replace the motor.
9. INSPECT RECLINING MOTOR (DRIVER’S SIDE) OP- ERATION
(a) Connect the positive (+) lead from the battery to terminal 1 and the negative ( −) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
10. INSPECT RECLINING MOTOR (DRIVER’S SIDE) CIR- CUIT BREAKER OPERATION
(a) Connect the positive (+) lead from terminal 1 and negative
(−) lead to terminal 2.
Check that the seat back reclines to the most forward
position.
(b) Continue to apply voltage, and check that there is a circuit breaker operation noise within 4 to 40 seconds.
(c) Reverse the polarity, and check that the seat back starts
to fall backwards within approximately 60 seconds.
If operation is not as specified, replace the motor.
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BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
BE−67
1996 LAND CRUISER (RM451U)
14. INSPECT LUMBAR SUPPORT MOTOR CI RCUIT
BREAKER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (−) lead to terminal 1 on the lumbar
support motor connector and move the lumbar support to
front end position.
(b) Continue to apply voltage, and check that there is a circuit
breaker operation noise within 4 to 60 seconds.
(c) Reverse the polarity, and check that the lumbar support begins to move release side within approximately 60 se-
conds.
If operation is not as specified, replace the motor.
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