1996 TOYOTA LAND CRUISER front suspension

SA1V2−01
R07756
R08394
R13153
Paint
SA−60
−
SUSPENSION AND AXLE FRONT STABILIZER BAR
917
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT STABILIZER BAR
REMOVAL
1. REMOVE FRONT WHEEL
Torque:
Steel wheel: 147 N·m (1,500 kgf·cm, 109 ft·lbf)
Aluminum wheel: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE STABILIZER BAR
(a) Remove the nut and disconnect the stabilizer bar with the
link from the bracket.
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
HINT:
After stabilizing the suspension, torque the nut.
(b) Remove the bolt and nut and remove the stabilizer bar from the axle housing.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
HINT:
After stabilizing the suspension, torque the nut.
(c) Remove the 2 bolts, cover and cushion from the stabilizer
bar.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
HINT:
Install the cushions on the lines painted on the stabilizer bar and
install the covers onto cushions.
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SA1V3−01
−
SUSPENSION AND AXLE FRONT STABILIZER BAR
SA−61
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−60 ).
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SA1VD−01
SA−72
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
929
Author: Date:
1996 LAND CRUISER (RM451U)
REAR DIFFERENTIAL FRONT OIL SEAL
COMPONENTS
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SA1VE−01
Z15218
SST
R13239
Z06901
SST
Z06902
SST
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
SA−73
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. DRAIN DIFFERENTIAL OIL
2. DISCONNECT REAR PROPELLER SHAFT
(See page PR−3 )
3. REMOVE COMPANION FLANGE
(a) Using a chisel and hammer, loosen the staked part of the
nut.
(b) Using SST to hold the flange, remove the nut and plate washer.
SST 09330−00021
(c) Using SST, remove the companion flange. SST 09950−30010 (09951 −03010, 09953−03010,
09954 −03010, 09955 −03030, 09956−03020)
4. REMOVE OIL SEAL AND OIL SLINGER
(a) Using SST, remove the oil seal. SST 09308−10010
(b) Remove the oil slinger.
5. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion. SST 09556−22010
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SA2395
SST
Z06903
SST
Z06904
SST
R13238
SST
SA1966
SST
SA−74
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
1996 LAND CRUISER (RM451U)
6. REMOVE BEARING OUTER RACE
Using SST, remove the bearing outer race.
SST 09308−00010
NOTICE:
Do not scratch the taper surface of the outer race.
7. REMOVE BEARING SPACER
8. INSTALL NEW BEARING SPACER
9. INSTALL BEARING OUTER RACE
Using SST, install the bearing outer race. SST 09316−60011 (09316 −00011, 09316−00021)
10. INSTALL FRONT BEARING
11. INSTALL OIL SLINGER AND OIL SEAL
(a) Install the oil slinger.
(b) Using SST, install a new oil seal, as shown. SST 09214−76011
Oil seal drive in depth: 1.0 mm (0.039 in.)
(c) Apply MP grease to the oil seal lip.
12. INSTALL COMPANION FLANGE
(a) Using SST, install the companion flange on the drive pin- ion.
SST 09950−30010 (09951 −03010, 09953−03010,
09954 −03010, 09955 −03030, 09956−03020)
(b) Place the plate washer on the companion flange.
(c) Apply light coat of gear oil on threads of a new companion
flange nut.
(d) Using SST to hold the flange, torque the nut. SST 09330−00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
13. ADJUST DRIVE PINION PRELOAD (See page SA−73 )
14. STAKE DRIVE PINION NUT
15. CONNECT REAR PROPELLER SHAFT (See page PR−5 )
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Z06905
Less than 5 mm
(10.20 in.)
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
SA−75
1996 LAND CRUISER (RM451U)
16. FILL DIFFERENTIAL WITH GEAR OIL
Torque: 49 N·m (500 kgf·cm, 39 ft·lbf)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity:
Above −18°C (0° F) SAE 90
Below −18°C (0° F) SAE 80W−90 or 80W
Capacity:
3.25 liters (3.4 US qts, 2.9 Imp. qts)
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R13166
SST
SA2348
SST
Z00641
SST
SSTSST
SA−82
−
SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER
1996 LAND CRUISER (RM451U)
(c) Using SST, remove the companion flange.
SST 09950 −30010 (09951 −03010, 09953 −03010,
09954 −03010, 09955 −03030, 09956−03020)
12. REMOVE OIL SEAL AND OIL SLINGER
(a) Using SST, remove the oil seal from the dif ferential carrier.
SST 09308−10010
(b) Remove the oil slinger.
13. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion. SST 09556−22010
If the front bearing is damaged or worn, replace the bearing.
14. w/o DIFFERENTIAL LOCK: REMOVE DIFFERENTIAL CASE ASSEMBLY
(a) Place matchmarks on the bearing cap and dif ferential car-
rier.
(b) Remove the 2 adjusting nut locks.
HINT:
Tag the disassembled parts to show the location for reassemb-
ly.
(c) Remove the 2 bearing caps and adjusting nuts.
(d) Remove the differential case with the bearing outer races
from the carrier.
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SA2437Matchmarks
R08254
SST
Z06911
SST
SA2424
−
SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER
SA−83
1996 LAND CRUISER (RM451U)
15. w/ DIFFERENTIAL LOCK:
REMOVE DIFFERENTIAL CASE ASSEMBLY
(a) Place matchmarks on the bearing cap and dif ferential car-
rier.
(b) Remove the 4 bolts and 2 bearing caps.
(c) Using SST, remove the plate washers. SST 09504−22011
HINT:
Measure the plate washer thickness and note it.
(d) Remove the differential case with the side bearing outer races from the differential carrier.
HINT:
Tag the bearing outer races to show the location for reassembly.
16. REMOVE DRIVE PINION AND BEARING SPACER FROM DIFFERENTIAL CARRIER
(a) Remove the drive pinion with the rear bearing.
(b) Remove the bearing spacer.
17. REMOVE DRIVE PINION REAR BEARING
(a) Using SST and a press, remove the rear bearing from the
drive pinion.
SST 09950−00020
HINT:
If the drive pinion or ring gear are damaged, replace them as
a set.
(b) Remove the plate washer from the drive pinion.
18. REMOVE FRONT AND REAR BEARING OUTER
RACES
Using a brass bar and hammer, remove the outer races.
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