1996 TOYOTA LAND CRUISER Land Cruiser 80

SS1EU−01
−
SERVICE SPECIFICATIONS COOLING
SS−13
136
Author: Date:
1996 LAND CRUISER (RM451U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95° C (203°F)80 − 84°C (176 − 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
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SS1EU−01
−
SERVICE SPECIFICATIONS COOLING
SS−13
136
Author: Date:
1996 LAND CRUISER (RM451U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95° C (203°F)80 − 84°C (176 − 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
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SS1EW−01
−
SERVICE SPECIFICATIONS LUBRICATION
SS−15
138
Author: Date:
1996 LAND CRUISER (RM451U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 490 kPa (2.5 − 5.0 kgf/cm2, 36 − 71 psi)
Oil pumpBody clearance STD
Maximum
Side clearance STD
Maximum
Tip clearance STD
Maximum0.100 − 0.170 mm (0.0039 − 0.0067 in.)
0.30 mm (0.0118 in.)
0.030 − 0.090 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)
0.030 − 0.160 mm (0.0012 − 0.0063 in.)
0.25 mm (0.0098 in.)
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Version 1.11 - 03/16/2010

SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
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SS1EY−03
−
SERVICE SPECIFICATIONS IGNITION
SS−17
140
Author: Date:
1996 LAND CRUISER (RM451U)
IGNITION
SERVICE DATA
Firing order−1 − 5 − 3 − 6 − 2 − 4
High −tension cordResistance Maximum25 kΩ per cord
Spark plugRecommended spark plug ND
NGK
Correct electrode gapK16R−U
BKR5EYA
0.8 mm (0.031 in.)
Ignition coilPrimary coil resistance at cold
at hot
Secondary coil resistance at cold
at hot0.36 − 0.55 Ω
0.45 − 0.65 Ω
9.0 − 15.4 kΩ
11.4 − 18.1 kΩ
DistributorAir gap
Pickup coil resistance at cold (G1 − G)
(G2 − G)
(NE − G)
at hot (G1 − G )
(G2 − G)
(NE − G)0.2 − 0.4 mm (0.008 − 0.016 in.)
185 − 275 Ω
185 − 275 Ω
185 − 275 Ω
240 − 325 Ω
240 − 325 Ω
240 − 325 Ω
Crankshaft
position sensorResistance at cold (NE − NE )
at hot (NE − NE )1,630 − 2,740 Ω
2,065 − 3,225 Ω
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SS1EZ−01
SS−18
−
SERVICE SPECIFICATIONS IGNITION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1818013
Crankshaft position sensor protector x No. 1 oil pan2020014
Crankshaft position sensor x No. 1 oil pan99078 in.·lbf
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SS1F0−04
−
SERVICE SPECIFICATIONS STARTING
SS−19
142
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SERVICE DATA
Starter (1.4 kW)Rated voltage and output power
No−load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or less
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 − 23.5 N (1.79 − 2.41 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.7 lbf)
30.0 mm (1.18 in.)
29.0 mm (1.14 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter (2.0 kW)Rated voltage and output power
No− load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.19 − 2.80 kgf, 4.8 − 6.2 lbf)
12.7 N (1.29 kgf, 2.9 lbf)
35.0 mm (1.38 in.)
34.0 mm (1.34 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
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SS1F1−04
SS−20
−
SERVICE SPECIFICATIONS STARTING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter mounting bolt3940029
Starter wire mounting nut8.89078 in.·lbf
Terminal bolt x Terminal C1717312.5
Terminal bolt x Terminal 301717312.5
End cover x Magnetic housing 1.4 kW
2.0 kW2.5
3.625
3722 in.·lbf
32 in.·lbf
End cover x Field frame 1.4 kW
2.0 kW1.5
3.815
4013 in.·lbf
35 in.·lbf
Starter hosing x Magnetic switch 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Field frame x Armature assembly 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Lead wire x Terminal C of starter5.96052 in.·lbf
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Version 1.11 - 03/16/2010