1996 SUBARU LEGACY intake

G2M0266
1) Open front hood fully, and support with stay.
2) Disconnect battery ground terminal.
3) Remove air intake duct.
G2M0544
4) Disconnect connectors and cables.
(1) Disconnect the following connectors.
Front oxygen sensor connector
G2M0307
Transmission harness connector
Transmission ground terminal
B2M0337
Neutral position switch connector (MT model)
Back-up light switch connector (MT model)
G2M0827
Vehicle speed sensor 2
29
2-11SERVICE PROCEDURE
3. Transmission

B
AT model
12. Install shift selector cable to selector lever.
13. Install ATF level gauge guide, and connect ATF cooler hose
to pipe.
AWD model
14. Install propeller shaft.
15. Install exhaust system.
Heat shield cover [AWD]
Rear exhaust pipe [AWD]
Front exhaust pipe
Center exhaust pipe
16. Install transmission connector holder bracket.
AT model
17. Install ATF level gauge.
18. Connect connectors and cables.
19. Install starter.
20. Install air intake duct.
21. Connect battery ground cable.
22. Fill ATF. [AT]
23. Check selector lever operation. [AT]
24. Take off the vehicle from lift arm.
25. Check the vehicle on the road tester. [AT]









37
2-11SERVICE PROCEDURE
3. Transmission

G2M0266
20) Install air intake duct.
21) Connect battery ground cable.
22) Fill ATF. (AT model)

23) Check selector lever operation. (AT model)

24) Take off vehicle from lift arms.
25) Check the vehicle on road tester. (AT model)

44
2-11SERVICE PROCEDURE
3. Transmission

15. Hydraulic Unit for ABS System
(Except ABS 5.3 Type)
B4M0069A
1Connector

2Cap

3Motor relay

4Valve relay

5Hydraulic control unit

6Front-RH outlet

7Rear-LH outlet
8Rear-RH outlet

9Front-LH outlet

10Primary inlet

11Secondary inlet

12Bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.2±0.2
(0.125±0.025, 0.9±0.2)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 29±7 (3.0±0.7, 21.7±5.1)
T4: 32±10 (3.3±1.0, 24±7)
A: REMOVAL
1) Remove air intake duct.
2) Remove canister from engine compartment to facilitate
removal of hydraulic unit.
3) Disconnect brake pipes from hydraulic unit and plug
open joints to prevent entry of foreign particles.
G4M0455
4) Remove nuts and bolts which secure hydraulic unit, and
remove hydraulic unit from engine compartment.
CAUTION:

Hydraulic unit cannot be disassembled. Do not
attempt to loosen bolts and nuts.

Do not drop or bump hydraulic unit.

Do not turn the hydraulic unit upside down or place
it on its side.
73
4-4SERVICE PROCEDURE
15. Hydraulic Unit for ABS System (Except ABS 5.3 Type)

20. Hydraulic Unit for ABS/TCS System
B4M0707A
1ABS/TCS hydraulic
control unit

2Rear-RH outlet

3Front-LH outlet

4Front-RH outlet

5Rear-LH outlet

6Secondary inlet

7Primary inlet
8Secondary suction line

9Primary suction line

10Bumper

11Bracket

12Pressure switch

13Valve relay

14Motor relay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 29±7 (3.0±0.7, 21.7±5.1)
T3: 32±10 (3.3±1.0, 24±7)
T4: 38±10 (3.8±1.0, 27±7)
T5: 3.1±1 (0.32±0.1, 2.3±0.7)
A: REMOVAL
1) Disconnect ground cable from battery.
2) Remove canister, air intake and air cleaner case duct
from engine compartment to facilitate removal of hydraulic
unit.
3) Disconnect brake pipes from hydraulic unit.
CAUTION:
Wrap brake pipes with vinyl bag to avoid spilling brake
fluid on vehicle body.
4) Disconnect connector from hydraulic unit.
93
4-4SERVICE PROCEDURE
20. Hydraulic Unit for ABS/TCS System

B4M0628
G: INSTALLATION
1) Install hydraulic unit and bracket.
Tightening torque:
32±7 N⋅m (3.3±0.7 kg-m, 23.9±5.1 ft-lb)
2) Connect brake pipes to their correct hydraulic unit con-
nections.
3) Connect connector to hydraulic unit.
4) Install canister.
5) Install air cleaner case.
6) Install air intake duct.
7) Connect ground cable to battery.
CAUTION:
Cover relay securely with rubber boot.
21. ABS/TCS Control Module
A: REMOVAL
1) Disconnect ground cable from battery.
2) Remove floor mat located under lower right side of front
seat.
B4M0643A
3) Remove screw which secure ABS/TCS control module
from the body.
4) Disconnect connector from ABS/TCS control module.
B: INSPECTION
Check that connector is connected correctly and that con-
nector terminal sliding resistance is correct.
107
4-4SERVICE PROCEDURE
20. Hydraulic Unit for ABS/TCS System - 21. ABS/TCS Control Module

B4M0628
G: INSTALLATION
1) Install hydraulic unit and bracket.
Tightening torque:
32±7 N⋅m (3.3±0.7 kg-m, 23.9±5.1 ft-lb)
2) Connect brake pipes to their correct hydraulic unit con-
nections.
3) Connect connector to hydraulic unit.
4) Install canister.
5) Install air cleaner case.
6) Install air intake duct.
7) Connect ground cable to battery.
CAUTION:
Cover relay securely with rubber boot.
21. ABS/TCS Control Module
A: REMOVAL
1) Disconnect ground cable from battery.
2) Remove floor mat located under lower right side of front
seat.
B4M0643A
3) Remove screw which secure ABS/TCS control module
from the body.
4) Disconnect connector from ABS/TCS control module.
B: INSPECTION
Check that connector is connected correctly and that con-
nector terminal sliding resistance is correct.
107
4-4SERVICE PROCEDURE
20. Hydraulic Unit for ABS/TCS System - 21. ABS/TCS Control Module

22. Hydraulic Unit for ABS System
(ABS 5.3 Type)
B4M0994A
1Hydraulic control unit

2Damper

3Stud bolt

4Rear-RH outlet

5Rear-LH outlet

6Secondary inlet

7Primary inlet

8Front-LH outlet
9Front-RH outlet

10Cable clip

11Bracket

12Relay box

13Motor relay

14Valve relay

15Cap

16Connector bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 18±5 (1.8±0.5, 13.0±3.6)
T2: 29±7 (3.0±0.7, 21.7±5.1)
T3: 32±10 (3.3±1.0, 24±7)
A: REMOVAL
1. HYDRAULIC UNIT
1) Disconnect ground cable from battery.
2) Remove air intake duct and canister from engine com-
partment to facilitate removal of hydraulic unit.
3) Disconnect connector from hydraulic unit.
4) Unlock cable clip.
5) Disconnect brake pipes from hydraulic unit.
CAUTION:
Wrap brake pipes with vinyl bag to avoid spilling brake
fluid on vehicle body.
109
4-4SERVICE PROCEDURE
22. Hydraulic Unit for ABS System (ABS 5.3 Type)