1996 HONDA CIVIC Gauge assembly

Ref. No I Tool NumberDescriptionOty I Pag€ Reterence
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07GAF - PH70100
07GAG - SD4010A or
07GAG - SD40100
07GAG - SD4020A or
07GAG - S040200*07JGG - 00r 010A
07MAC - 5100200
OTNAD - SR3O2OA
07NAG - SR3090A or
07NAG - SR30900
07RAK - 5040110
07RAK - 5040121 or
07RAK - 5040t20
07406 - 0010004 or
07406 - 001000r
07725 - 0030000
07746 - 0010100
07746 - 0020100
07746 - 0030300
07749 - 0010000
07916 - SA50001
07965 - SA50500
07974 - SA5020A or
07974 - SA50200
07974 - SA50800
Pilot Collar
Piston Seal Ring Guide
Piston Seal Ring Sizing Tool
Belt Tension Gauge
Ball Joint Remover, 28 mm
Cylinder End Seal Bemover Attachment
Piston Seal Ring Sizing Tool
P/S Joint Adaptor (Pump)
P/S Joint Adaptor (Hose)
P/S Pressure Gauge
Universal Holder
Attachment,32 x 35 mm
Driver, 22 mm l.D.
Attachment, 30 mm l.D.
Driver
Locknut Wrench, 40 mm
Front Hub DiVAssembly Tool
Sleeve Seal Ring Sizing Tool
Bsll Joint Boot Clip Guide
1
1
'I
1'I
1
I
1
1
I
1
1
I
1
1
I
1
I
11-54
17-59
'17-59
17 -32
17 -6, 47
17-51
| /-ao
17 -34
17 -31
't7 -34
't7-42, 16
17-57,58
17-10
17-44't7 -57
17-5,33
17-68
17 -57
17-57, 6A* lncluded in the Belt Tension cauge Set, 07TGG - OO10OOA.
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17-2

Steering Gearbox
Reassembly (cont'd)
b. Install the valve body unit on the gearbox, andtighten the flange bolts to the specified torque.
VALVE BODY UNTTFLANGE BOLT20 N.m {2.0 ksl.m, 14lbI.ftl
Measure the clearance between the gearbox andvalve body unit using a feeler gauge as shown.
NOTE: Measure the clearance at the point midwaybetween the two mounting bolts.
Determine the required thickness of the 32 mmshims by subtracting the clearance obtained in thestep "c" from the total thickness of the four shims.(Total thickness of the 4 shims) - (Clearance) =
Required thickness of the shims
NOTE: Select the shims so that the total thicknessis close to. but less than, the required thickness,
17-62
54.
Example:
Measurement is 0.28 mm (0.011 in):0.70 - O.28 = 0.42 mm (0.028 - 0.011 = O.Ot7 inl
The selected shims should be 0.28 mm lO.OtO in) and0.15 mm {0.006 in} in thickness.
lf the r€quired shim thickness is 0.10 mm or less, noshims are necessarv.
50. Sot the selected 32 mm shims (,96 - ,97 modelsonly) on the bearing surface ofthe gearbox housing.
FLANGE BOLT20 N.m 12.0 ksf.m, 1l lbtftl
VALVE BODY UNIT
'96 - 37 modsl3 only:32 mm SHIMS{S.loctod numb.r of3him!l
Coat ths new O-ring with grease, and carefully fit iton the valve housing.
Apply grease to the needle bearing in the gearboxhousing.
Install the valve body unit on the gearbox housingby engaging the g€ars.
NOTE: Note the valve body unit installation posi-
tion (direction of line connection).
Tighten the flange bolts to the specified torque.
O-RINGReplace.
-A-l
NEEDLE BEARING
-R1
51.
EA

Troubleshooting
ABS Indicator Light Does Not Come On
YES
NOTE:Reinstallthefuse if it is OK.
The A8S indicator light does not come on when ignition switch is turned ON ll.
NOTE: All indicator tights except the charg,ing system light will not come on when theMETER 17.5 A) ft se is btown.
NO
GAUGE ASSEMBI"Y 5P CONNECTOR
Wire side of female terminals
Tho ABS indicator light does notcome on wh€n ignition switch istu.ned ON {lll.
check the METEB (7.5 A) fuse inthe under-dash fuse/relay box.
Beplace the tu3e and recheck.
Check for an open in th6 lcl cir-cuii:1, Disconnect the gauge assembly 5P connector.2. Turn the ignitjon switch ON l).3. Measure the voltage betweenthe gauge assembly 5P con-nector terminal No. 5 andbody ground.
. Ropair opan in tho wirobotwe€n thc METER t7.5 Attuso and gauge .$cmbly.. Roplacc th. und.r-dash tus./r.l.y box. lop.r cirouit in3idothe box.l
ls there baftery voltage?
Check the ABS indicator lightbulb in the gauge assembly.
ls the bulb OK?
Ch€ck tor a short to power in theWALP circuit:Measure the voltage between thegauge assembly 5P connectorterminal No. I and body ground.
Replir short to power in tho wiiGb.tweon the gruge rs3embly.nd ABS control unh.
ls there battery voltage?
lTo page 19-61)
19-60

{From page 19.60)
Check the geuge a$embly:1. Turn the ignition switch OFF.
2. Connect the gauge assembly
5P connector.3. Connect the terminal No. 3 to
body ground with a iumper
4. Turn the ignition switch ON (ll).
Replace th€ ABS indicato. light
drive circuit in the gauge ai3om-
blY.
Does the ABS indicatorlight come on?
.Repair open in the wire
beiween the gauge assemblYand body ground.. Repair poor ground {G401,G402t.
Jt
GAUGE ASSEMBLY 5P CONNECTOR
,c? "l1t/'.lt/t5 |
JUMPER I GND IBLK}wrRE I-L
t
19-61

lFrom page 19-621
Ch6ck lor . short to body ground
in ihe WALP Gircuit:1. Turn the ignition switch OFF.
2. Disconnect the ABS control
unit 22P and gauge assembly
5P connectors.3. Check for continuity betweenthe ABS control unit 22P con-nector terminal No. 7 andbody ground.
Ropair short to body g.ound in
tho wire betweon the ABS con_
trol unit and gauge aasembly.
Check the AgS cortrol unit:1. Connect the ABS control unit22P connector.2. Turn lhe ignition switch ON (ll).
3. Measure the voltage between
the ABS control unit 22P con'nector terminal No, 7 and
body ground.Check tor rn open in lho GND2
circuit:1. Connect the ABS control unit26P connector terminal No. 16
to body ground with a iumper
2. Measure the voltage between
the ABS control unit 22P con-
nector terminal No. 7 and
body ground.
ls there baftery voltage?
' Repair op€n in the wit€ betweenthe ABS control unit and bodyground.. Rep.ir poor ground lG40'1,G1(}2t.
ls there battery voltage?
Check tor loo3€ ABS control unitconnector!. lf necesaary, substi_tute a known-qood ABS controlunit and r€check,Check lor an open in the WALP
circuit:Measure the voltage between thegauge assembly 5P connectorterminal No. 1 and body ground.
Ropai. opon in the wiro botweenthe ABS control unit end gauge
assemblv.ls there battery voltage?
Replace the ABS indicrtor lightdriv6 ci.cuit in the gtuge assem-bly.
tv
Wire side ol female terminals
ABS CONTROL UNIT 22P CONNECTOR
ABS CONTROL UNIT 22P CONNECTOR
WALP {BLU/REDI
Wire side ol female terminals
ABS CONTROL UNIT 26P CONNECTOR
rt
GAUGE ASSEMBLY 5P CONNECTOR
.DY
Wire side of female terminals
WALP {BLU/REDI
wire side ol female terminals
J
19-63

Special Tools
Bef. No. Tool NumberDescriptionQty I Page Reference
o
@
*07JGG - 00l0l0A
07sAz - 0010004
07947 - 6340300
07965 - 6920500
Belt Tension Gauge
Backprobe Set
Driver Attachment
Hub Assembly Gulde Attachment
1
'1
1
22-43
22-14,16
22-34
22-35' Included in the Belt Tension cauge Set, 07TGG-0010004.
a6r
L
3r
22-2

D
Dashboard Wire Harness
Connector ol
Terminal
Numbel of
CavitiesLocationConnects toNotes
c501
c502
c503
c504
c505
c507
c508
c509
c510
c513
c514
c515
c516
c518
c519
c520
20
24
to
12
5
3
20
5
5
14
r0
5
20
22
5
2
5
Behind dashboard lower panel
Above under-dash luse/relay box
Above under dash Iuse/relay box
Above under dash tuse/relay box
Left side of steering wheel
Left side of steering wheel
Below gauges
Behind gauges
Behind gauges
Behind gauges
Behind gauges
Behind gauges
Right side ot gauges
Right side oI gauges
Beh ind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind gauges
Under-dash {use/relay box (C912)
Main wire harness 1C411)
Floor wire harness (C553)
Main wire harness (C410)
Cruise main switch
Dash lights brightness controller
Junction connector
Gauge assembly
Gauge assembly
Gauge assembly
Gauge assembly
Gauge assembly
Hazard warning switch
Rear window defogger switch
Audio unit (Keyless receiver circuit)
Audio unit
Security control unit
Audio unit
Security system
Accessory power outlet
Gauge assembly
A"r
SRS
A,/r
Optio nal*'
Option al*'
ABS
G501Under middle ol dashBody ground, via dashboard wire harness
*1: With shiit-up indicator or cruise control system ('96 - 97 models)
With cruise control system ('98 model)
c509 C511 c510 c515
13 lc5l7
*2: '96 98 models*3: '99 - 00 models
c508
DASHSOARD WIREHARNESS
c501
c520
c502 c504
23-39

Charging System
Component Location Index
UNDER.HOOD FUSE/RELAY BOX/*Has replaceable ELECTRICAL LOAD II DETECTOR (ELD) UNIT '
Troubleshooting, page 23-1 14Replacement, page 23-120Bectifier Removal, page 23,121Rectifier Test, page 23-122Rear Bearing Replacement, page 23-j24
*ELD unit: USA
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, page 23- l14
BATTERYTest, page 23-91
ALTERNATOR BELTInspection and Adjustment, page 23-t25
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23-112