1996 FORD THUNDERBIRD engine

241 [SV18000( BCGV)02/96]
half page art:0010761-D
The engine coolant reservoir
%*
[SV18600( ALL)08/95]
Checking Hoses
*
[SV18700( ALL)11/94]
Inspect all engine and heater system hoses and
hose connections for deterioration, leaks, and
loose hose clamps as specified in theMaintenance
Schedule and Recordbooklet. Repair or replace
with Motorcraft hoses or equivalent as necessary.
*
[SV18800( ALL)09/95]
Adding Engine Coolant
*
[SV18900( ALL)09/95]
RWARNING
Do not put engine coolant in the container
for the windshield washer fluid.
*
[SV18950( ALL)09/95]
If sprayed to clean the glass, engine coolant or
antifreeze could make it difficult to see through
the windshield.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

242 [SV19000(MBC )05/95]
RWARNING
Never remove the radiator cap or vent
plug while the engine is running or hot.
[SV19030( ALL)05/95]
Follow these steps to avoid personal injury that
can be caused by escaping steam or engine
coolant.
[SV19040(MBC )03/95]
1. Before you remove the cap, turn the engine
off and let it cool. Even when the engine is
cool, be careful when you remove the
radiator cap or vent plug.
[SV19145( ALL)03/95]
2. When the engine is cool, wrap a thick towel
around the cap and turn it slowly
counterclockwise to unscrew.
*
[SV19150( ALL)09/95]
3. Step back while the pressure releases.
[SV19160( ALL)12/94]
4. When you are sure that all the pressure has
been released, use the cloth to press the cap
down, turn it, and remove it.
*
[SV19170(MBC )09/95]
5. Stand away from the radiator opening. Hot
steam may blow out or hot engine coolant
may even splash out.
*
[SV19190( ALL)09/95]
To find out how much engine coolant mixture
your vehicle's coolant system can hold, seeRefill
capacities for fluidsin the Index.
% [SV19200( ALL)06/95]
Add engine coolant only to the reservoir.If the
coolant level is low, add a 50/50 or appropriate
mixture of water and the type of engine coolant
that Ford specifies. You may add water by itself
only in an emergency, but you should replace it
with a 50/50 or appropriate mixture as soon as
possible.
*
[SV19300( ALL)01/95]
Have your dealer check the engine cooling
system for leaks if you have to add more than a
quart (liter) of engine coolant more than once a
month.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

243
*
[SV19350( ALL)09/95]
Ford Premium Cooling System Fluid is an
optimized formula that will protect all metals and
rubber elastomers used in Ford engines for four
years or 50,000 miles (80,000 km). It is not
necessary and not recommended to use
supplemental coolant additives in your gasoline
powered vehicle. These additives may harm your
engine cooling system. Follow the recommended
service interval for changing your engine coolant.
*
[SV19450( ALL)09/95]
NOTE: When you change or add engine
coolant, it is important to maintain
your engine coolant concentration
between 40%(-11ÊF [-24ÊC]) and 60%
(-62ÊF [-52ÊC]),depending on your local
climate conditions. Below 40% you will
lose freeze protection and above 60%
your engine may overheat on a warm
day.
[SV19460( ALL)09/95]
NOTE: The use of an improper coolant may
void your warranty for the engine
cooling system. Use only a premium
nationally recognized brand name
engine coolant. Do not use alcohol,
methanol antifreeze or engine coolant
mixed with alcohol or methanol
antifreeze. If you do not use the proper
coolant, the aluminum radiator on your
vehicle will corrode.
*
[SV19470( ALL)09/95]
Ford Motor Company expressly authorizes the
Ford Rotunda engine coolant recycling process
and chemicals. Use only Ford Rotunda recycled
engine coolant or an equivalent recycled engine
coolant that is certified by the supplier to meet
Ford specification ESE-M97B44-A.
%*
[SV19480( ALL)09/95]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

244
*
[SV19500( ALL)09/95]
Use Ford Premium Cooling System Fluid
E2FZ-19549-AA (in Canada, Motorcraft CXC-8-B)
or an equivalent engine coolant that meets Ford
Specification ESE-M97B44-A.
*
[SV19550( ALL)09/95]
Leave the engine coolant in all year. Make sure
that the coolant will not freeze at the
temperature level in which you drive during
winter months. Keep a mixture of engine coolant
in your engine that has a protection rating of at
least-34ÊF (-37ÊC), orwhatever protection rating
is appropriate for the climate in which you live.
%*
[SV20100( ALL)08/95]
Engine Coolant Drain and Flush
*
[SV20200( ALL)11/94]
Proper procedures for a complete coolant drain
and flush of the cooling system can be found in
theCar Service Manual. Following these
recommended procedures will ensure that the
specified coolant level and a 50/50 or
appropriate mixture of coolant and water is
maintained.
*
[SV20300( ALL)08/95]
Engine Coolant Refill Procedure
*
[SV20400( ALL)01/95]
When the entire cooling system is drained and
refilled, the following procedure should be used
to ensure a complete fill:
*
[SV20450( ALL)05/95]
NOTE: It is imperative the following
procedure be adhered to. Failure to do
so could result in damage to your
engine.
[SV20500(MBC )03/95]
3.8L engine only
[SV20601(MBC )03/94]
q
Open the vent plug.
[SV20700(MBC )03/93]
q
Remove coolant recovery reservoir cap.
[SV20801(MBC )03/93]
q
Remove radiator pressure cap.
[SV20900(MBC )05/94]
q
With the engine off and cool, add a 50/50
mixture of recommended cooling system fluid
and water to the radiator until full, then add
to the reservoir until the reservoir is at the
FULL-HOT level.
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Update:Mon Feb 19 10:46:54 1996

245 [SV21000(MBC )12/91]
q
Close the vent plug.
[SV21100(MBC )03/93]
q
Reinstall the coolant recovery reservoir cap
by installing the cap to the fully installed
position.
[SV21110(MBC )03/93]
q
Reinstall the pressure cap to the pressure
relief position by installing the cap to the
fully installed position, and then backing off
to the first stop.
[SV21200(MBC )03/93]
q
Start and idle engine until the radiator upper
hose is warm (this indicates the thermostat is
open and coolant is flowing through the
entire system).
[SV21300(MBC )03/93]
q
Immediately shut off engine. Cover cap
completely with a thick cloth and cautiously
remove radiator pressure cap and add a
50/50 mixture of recommended coolant and
water until system is full.
[SV21400(MBC )03/91]
q
Reinstall the radiator cap securely.
[SV21500(MBC )05/94]
q
Remove the cap from the engine coolant
recovery reservoir and add a 50/50 mixture
of recommended cooling system fluid and
water to the FULL-HOT mark on the engine
coolant recovery reservoir. Check that
reservoir hose is not kinked.
[SV21800(MBC )03/93]
q
Reinstall the reservoir cap.
*
[SV21900(MBC )05/95]
q
Check for leaks at the draincock, block plug
and vent plug.
*
[SV22000(MBC )03/95]
q
Recheck the engine coolant level, using the
recommended procedure, after one or two
occasions of vehicle use.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

246 [SV22010( BC )05/95]4.6L engine only
*
[SV22014( ALL)03/95]
q
With the engine OFF and cool, remove the
pressure cap, located on the coolant reservoir.
Remove the heater hose and clamp, located
on the rear of the intake manifold.
*
[SV22021( ALL)03/95]
q
Add a 50/50 mixture of specified coolant and
water to the coolant reservoir. Refer toRefill
Capacitieslater in this chapter for the correct
amount. Add coolant to the reservoir until
the coolant continuously flows out of the tube
in the rear of engine. Reattach hose and
secure clamp.
[SV22026( ALL)03/95]
q
Continue to fill the reservoir until the coolant
is at the FULL COLD level.
*
[SV22031( ALL)05/95]
q
Reinstall the pressure cap to the fully
installed position.
*
[SV22036( ALL)05/95]
q
Start and idle the engine until the radiator
upper hose is warm (this indicates the
thermostat is open and coolant is flowing
through the entire system).
*
[SV22041( ALL)03/95]
q
Immediately shut off the engine and let cool.
Cautiously remove the pressure relief cap and
add a 50/50 mixture of specified coolant and
water until the coolant is at the COLD FILL
level in the coolant reservoir.
*
[SV22046( ALL)03/95]
q
Reinstall the pressure cap securely.
*
[SV22050( ALL)03/95]
q
Check for leaks at the draincock.
*
[SV22055( ALL)03/95]
q
Recheck the engine coolant level, using the
recommended procedure, after one or two
occasions of vehicle use.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

247
%*
[SV22090( ALL)03/95]
Battery
*
[SV22100( ALL)02/95]
Your vehicle may have a Motorcraft
maintenance-free battery. When the original
equipment battery is replaced under warranty, it
may be replaced by a Motorcraft
Low-Maintenance Battery.
*
[SV22130( ALL)06/95]
The Low-Maintenance Battery has removable
vent caps for checking the electrolyte level and
for adding water, if necessary. The electrolyte
level should be checked at least every 24 months
or 24,000 miles (40,000 km) in temperatures up
to 90ÊF (32ÊC) andmore often in temperatures
above90ÊF (32ÊC).Keep the electrolyte level in
each cell up to the level indicator. Do not
overfill.
*
[SV22145( ALL)02/95]
If the level gets low, you can add tap water to
the battery, provided the water isn't hard or
doesn't have a high mineral or alkali content.
However, if possible you should refill the battery
with distilled water. If the battery needs water
quite often, have the charging system checked
for a possible malfunction.
%*
[SV22160( ALL)03/95]
Help Us Protect Our Environment
*
[SV22175( ALL)04/95]
Ford Motor Company strongly recommends that
used lead-acid batteries be returned to an
authorized recycling facility for disposal.
*
[SV22190( ALL)03/95]
one inch art:0000983-A
Battery recycling symbol
%*
[SV22194( BCGV)03/95]
Because your vehicle's engine is electronically
controlled by a computer, some control
conditions are maintained by power from the
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

248battery. If you ever disconnect the battery or
install a new battery, you must allow the
computer to ªrelearnº its idle conditions before
your vehicle will drive properly. To let the
engine do this, put the gearshift in P (Park), turn
off all the accessories, and start the vehicle. Let
the engine idle for at least one minute. (Engine
must be warm in order to ªlearn.º) Also, allow
approximately 10 miles (16 km) of stop and go
traffic for your vehicle's engine to completely
ªrelearnº its idle.
%
*
[SV22200( ALL)03/95]
Windshield Washer Fluid and
Wipers
%*
[SV22250( ALL)03/95]
Washer Fluid
[SV22300( ALL)12/94]
Check the level of the windshield washer fluid
periodically, or when the optional lamp indicates
low fluid. The reservoir for washer fluid is
located on the driver's side of the engine
compartment. Visual inspection can determine if
the washer fluid is adequate. Do not operate the
washer when the reservoir is empty.
[SV23000( BC )12/91]
one third page art:0010375-B
The reservoir for the windshield washer fluid
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996