1996 FORD THUNDERBIRD engine

282
*
[SV53500( ALL)02/92]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
*
[SV53600( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV53700( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[SV53702( ALL)07/95]
Readiness for Inspection/Maintenance
Testing
*
[SV53715( ALL)07/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
driving to complete the checkº of the OBD II
system. As soon as all of the OBD II system
checks are successfully completed, the OBD II
system is set to the ready condition. The amount
of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

283
*
[SV53717( ALL)09/95]
OBD II Drive Cycle
[SV53730( ALL)03/95]
The following steps must be run in the order
shown. If steps 2 thru 9 are interrupted, repeat
the preceding step. Any safe driving mode is
acceptable between steps.
*
[SV53735( ALL)06/95]
Always drive vehicle in safe manner according
to traffic conditions and obey all traffic laws.
*
[SV53740( ALL)07/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
*
[SV53745( ALL)06/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
*
[SV53747( BCGV)06/95]
2. Idle the vehicle in drive for 40 seconds.
*
[SV53752( BCGV)07/95]
3. Accelerate the vehicle to 45 mph (70 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
*
[SV53757( BCGV)07/95]
4. Drive the vehicle with a steady throttle at
45 mph (70 km/h) for 30 seconds.
*
[SV53763( BCGV)06/95]
5. Idle the vehicle in drive for 40 seconds.
*
[SV53768( BCGV)07/95]
6. Continue to drive the vehicle in city traffic at
speeds between 25 and 40 mph
(40-60 km/h) for 15 minutes. During the 15
minute drive cycle the following modes must
be achieved:
*
[SV53772( ALL)07/95]
a. at least 5 stop and idle modes at 10
seconds each
*
[SV53775( ALL)07/95]
b. acceleration from idles at 1/4 to 1/2
throttle position, and
*
[SV53777( ALL)07/95]
c. choose 3 different speeds to do 1.5
minute steady state throttle drives.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

286 %
*
[SV54600( ALL)10/95]
Motorcraft Parts
[SV54850( BC )03/95]
fourteen pica chart:0010452-M[SV55000( ALL)09/94]
If a spark plug is removed for examination, it
must be reinstalled in the same cylinder.
[SV55025(MBC )05/94]
For 3.8L engines:
[SV55050(MBC )03/95]
Cylinders #1, #2, #3 have an EG suffix.
[SV55075(MBC )03/95]
Cylinders #4, #5, #6 have an E suffix.
[SV55100( ALL)05/95]
For 4.6L (2V) engines:
[SV55125( ALL)05/95]
Cylinders #1, #2, #3, #4 have a PG suffix.
[SV55150( ALL)05/95]
Cylinders #5, #6, #7, #8 have a P suffix.
[SV55200( ALL)03/95]
If a spark plug needs to be replaced, use only
spark plugs with the service number suffix letter
as shown on the engine decal.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

289
*
[SV57600( ALL)01/95]
Body
*
[SV57700( ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV57800( ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
*
[SV57900( ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
*
[SV58000( ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[SV58100( ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[SV58200( ALL)01/95]
q
Cover interior soft trim to prevent fading.
*
[SV58300( ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
%*
[SV58350( ALL)01/95]
Engine
*
[SV58400( ALL)01/95]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[SV58500( ALL)01/95]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[SV58600( ALL)01/95]
Fuel system
%*
[SV58700( ALL)07/94]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[SV58900( ALL)03/95]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
File:rcsvb.ex
Update:Mon Feb 19 10:46:54 1996

305 [QI02900( B )05/95]
full page art:0011123-C
3.8L Engine Compartment
File:rcqib.ex
Update:Mon Feb 19 10:44:04 1996

306 [QI03000( B )05/95]
full page art:0011124-C4.6L Engine Compartment
File:rcqib.ex
Update:Mon Feb 19 10:44:04 1996

Index 307
Index
A
ABS warning light
(see Anti-lock brake system)....... 58
Accessory position on the ignition..... 45
Additives, engine oil.......... 237
Air bag supplemental restraint system
description............... 18
disposal................ 25
driver air bag............. 18
indicator light............. 60
operation............... 21
proper seating............. 19
tone generator............. 25
wearing safety belts........... 18
Air cleaner filter, location........ 227
Air conditioning
manual heating and air conditioning
system............... 74
semi-automatic temperature control
system............... 77
Alarm, activating remote personal.... 112
Antifreeze (see Engine coolant)...... 240
Anti-lock brake system (ABS)
description.............. 173
see also Brake............ 173
warning light.............. 58
Anti-theft lug nuts and key....... 200
Anti-theft system
arming the system.......... 106
description.............. 104
disarming an untriggered system.... 108
disarming a triggered system..... 109
triggering.............. 108
Assistance (see Customer assistance) . . . 203
Audio system
(see Electronic sound system)..... 131
File:rcixb.ex
Update:Thu Feb 15 12:06:08 1996

310 Index
Chime (continued)
safety belt............... 59
Circuit breakers
checking and replacing........ 273
see also fuses............. 264
Cleaning your vehicle
chrome and aluminum parts....... 6
engine compartment.......... 230
exterior................ 5
exterior lamps............. 84
fabric................ 123
headlamps............... 84
instrument panel............ 74
instrument panel lens.......... 90
interior lamps.............. 89
mirrors................ 124
plastic parts.............. 6
polishing................ 6
rustproofing.............. 6
safety belts............... 18
tail lamps............... 84
upholstery and interior trim...... 123
washing................ 5
wheels................ 256
Climate control system
air conditioning........... 74,77
heating............... 74,77
Clock................... 89
Cold engine starting............ 48
Compact disc radio (see Electronic sound
system)................ 132
Console, description........... 127
Coolant (see Engine coolant)
checking and adding......... 240
drain and flush............ 244
preparing for storage......... 290
proper solution............ 242
refill capacities............ 285
refill procedure............ 244
specifications............. 287
temperature gauge........... 66
File:rcixb.ex
Update:Thu Feb 15 12:06:08 1996