1996 FORD RANGER brake

302
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications,later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
File:15unsvr.ex
Update:Wed May 1 13:56:18 1996

304
%*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic brake fluid reservoir on
the master cylinder. The fluid level should be at or near the
MAX mark.
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
*
[SV36600(ALL)03/95]
If the fluid is low, carefully clean and remove the cap from the
reservoir. Fill the reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA,
C6AZ-19542-BA, or equivalent DOT 3 fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted surfaces, it must
be flushed and wiped away immediately. Brake fluid
may dissolve the paint finish on your vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
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Update:Wed May 1 13:56:18 1996

Servicing Your Ranger
305
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
[SV37500(ALL)04/94]
7-1/2 pica art:0020382-C
Brake master cylinder
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[SV37800(ALL)03/95]
Checking and Adding Power Steering Fluid
*
[SV37900(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[SV38000(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV38100(ALL)05/95]3.
Turn the engine off.
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Update:Wed May 1 13:56:18 1996

Servicing Your Ranger
317
%*
[SV44600(ALL)03/95]
Lights and Bulb Replacement
*
[SV44700(ALL)01/95]
It is a good idea to check the operation of the following lights
frequently:
*
[SV44800(ALL)01/95]
n
headlamps
*
[SV44850(ALL)02/95]
n
high-mount brakelamp
*
[SV44900(ALL)01/95]
n
tail lamps
*
[SV45000(ALL)01/95]
n
brakelamps
*
[SV45100(ALL)01/95]
n
hazard flasher
*
[SV45200(ALL)01/95]
n
turn signals
*
[SV45300(ALL)01/95]
n
license plate lamp
*
[SV45350(ALL)02/95]
n
fog lamps
%*
[SV45400(ALL)01/95]
The alignment of your headlamps should be checked if:
*
[SV45500(ALL)01/95]
n
oncoming motorists frequently signal you to turn off your
vehicle's high beams when you do not have the high beams
on
*
[SV45600(ALL)01/95]
n
the headlamps do not seem to give you enough light to see
clearly at night
*
[SV45700(ALL)01/95]
n
the headlamp beams are pointed substantially away from a
position slightly down and to the right
File:15unsvr.ex
Update:Wed May 1 13:56:18 1996

Servicing Your Ranger
335
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
n
Start engine every 15 days. Run at fast idle until it reaches
normal operating temperature.
*
[SV57500(ALL)01/95]
n
With your foot on the brake, shift through all the gears
while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
n
Protect against freezing temperatures.
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336
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
n
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
n
Make sure brakes and parking brake are fully released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
n
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
n
Make sure all linkages, cables, levers and clevis pins under
vehicle are covered with grease to prevent rust.
*
[SV59300(ALL)03/95]
n
Move vehicles at least 25 feet (8 m) every 15 days to
lubricate working parts and prevent corrosion.
File:15unsvr.ex
Update:Wed May 1 13:56:18 1996

Index
349
A
Accessory position on the ignition............. 41
Accessory power source, power point outlet....... 126
Additives, engine oil.................. 275
Air bag supplemental restraint system
and child safety seats................. 36
description.................... 25,30
disposal....................... 34
driver air bag................... 25,30
indicator light..................... 58
operation....................... 30
passenger air bag................... 30
proper seating.................... 27
service and information labels............. 30
tone generator.................. 31,34
wearing safety belts.................. 26
Air cleaner filter
location...................... 262
specifications.................... 330
Alarm, activating remote personal............ 104
Antenna, radio (see Electronic sound system).....127, 152
Antifreeze (see Engine coolant)............. 278
Anti-lock brake system (ABS)
description..................... 177
noise........................ 179
see also Brake.................... 177
Anti-theft system
arming the system.................. 107
description..................... 107
disarming an untriggered system........... 108
disarming a triggered system............. 108
triggering...................... 107
Appeals (see Dispute settlement board)......... 243
Assistance (see Customer assistance)........... 241
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Update:Wed May 1 13:58:05 1996

350
Audio system (see Electronic sound system)....... 127
Autolamp system (see Headlamps)............ 82
Automatic transmission
driving an automatic overdrive............ 158
fluid, adding.................... 301
fluid, checking................... 300
fluid, specification.................. 331
Axle
lubricant specifications................ 331
traction lok...................186, 289
B
Backing up...................... 157
Basic vehicle warranty.................. 3
Battery
acid, treating emergencies............219, 298
battery saver.................... 107
charging system warning light............. 62
disconnecting.................... 222
how to service................... 297
jumping a disabled battery.............. 219
maintenance-free.................. 297
proper disposal, recycling.............. 298
replacement, specifications.............. 330
servicing...................... 297
voltage gauge.................. 62,64
when storing your vehicle.............. 336
Brake fluid
brake warning light.................. 56
checking and adding................ 304
description..................... 304
specifications.................... 331
Brakes
adjustment..................... 177
anti-lock...................... 177
applying the brakes................. 182
brake warning light.................. 56
File:unixr.ex
Update:Wed May 1 13:58:05 1996