1996 FORD E SERIES fuel cap

73
*
[LG04675( ALL)05/95]
An example of a condition which corrects itself
occurs when an engine running out of fuel
begins to misfire. In this case, the Check Engine
Warning Light may turn on and will then set a
Diagnostic Trouble Code indicating that the
engine was misfiring while the last of the fuel
was being consumed. After refueling, the Check
Engine Warning Light will turn off after the
vehicle has completed three consecutive warm
up cycles without a misfire condition occurring.
A warm up cycle consists of engine start from a
cold condition (engine at ambient temperature)
and running until the engine reaches normal
operating temperature.
*
[LG04700( ALL)05/95]
On the fourth engine start up, the Check Engine
Warning Light will turn off as soon as the
engine begins to crank. It is not necessary to
have the engine serviced.
*
[LG04725( ALL)05/95]
Under certain conditions, the Check Engine
Warning Light may come on if the fuel cap is
not properly installed. If the Check Engine
Warning Light comes on and you suspect that
the fuel cap is not properly installed, pull off the
road as soon as it is safely possible and turn off
the engine. Remove and replace the fuel cap,
making sure it is properly seated.
*
[LG04750( ALL)05/95]
After completing the three consecutive warm up
cycles and on the fourth engine start up, the
Check Engine Warning Light should turn off. If
the light does not go off after the fourth engine
restart, have your vehicle serviced by your
dealer or a qualified technician.
File:05ltlge.ex
Update:Wed Apr 17 08:49:15 1996

78 [LG10130( E M)10/92]
one inch art:0020064-CFuel gauge
*
[LG11100( ALL)01/95]
Engine Coolant Temperature Gauge
*
[LG11201( ALL)03/95]
This gauge tells you the temperature of the
engine coolant, not the coolant level. If the
coolant is not at its proper level or mixture, the
gauge indicator will not be accurate.
*
[LG11301( ALL)02/95]
The pointer moves from the C (cold) mark into
the Normal band as the engine coolant warms
up. It is acceptable for the pointer to fluctuate
within the Normal band under normal driving
conditions. Under certain driving conditions,
such as heavy stop and go traffic or driving up
hills in hot weather, the pointer may indicate at
the top of the Normal band.
*
[LG11401( ALL)05/95]
If, under any circumstances, the pointer moves
above the NORMAL band, the engine coolant is
overheating and continued operation may cause
engine damage.
*
[LG11501( ALL)01/95]
If your engine coolant overheats:
*
[LG11601( ALL)03/95]
1. Pull off the road as soon as it is safely
possible.
*
[LG11701( ALL)03/95]
2. Turn off the engine. If you do not stop the
engine as soon as safely possible, severe
engine damage could result.
*
[LG11801( ALL)05/95]
3. Let the engine cool.DO NOT REMOVE
COOLANT SYSTEM FILL CAP UNTIL
THE ENGINE IS COOL.
File:05ltlge.ex
Update:Wed Apr 17 08:49:15 1996

224
*
[DR30950( ALL)06/92]
The rating is based on the carrying capacity of
thelowest ratedaxle and suspension component
as well as other factors. This is why it's so
important to observe vehicle loading ratings.
Overloading a vehicle punishes components and
can lead to shortened service life or outright
failure.
*
[DR31001( ALL)06/92]
The capacity of the tires is included as part of
the axle and suspension system, which is to be
considered when determining the lowest rated
component. Tires are rated to carry a specific
maximum load at a specific maximum tire
pressure.
*
[DR31050( ALL)06/92]
Passenger car type tires when installed on light
trucks and multipurpose passenger vehicles are
rated at 10% lower load carrying capacity due to
the differences in vehicle usages.
*
[DR31101(BEF )05/95]
The vehicle must not be loaded to both the front
and rear GAWR because the GVWR will be
exceeded. The GAWR of the front and rear axles
exceeds the GVWR when added together to
allow flexibility in fore and aft loading of cargo.
*
[DR31110( ALL)06/92]
With the tires inflated to the specified pressure
the total weight of your vehicle must not exceed
the GVWR and GAWR specified on the Safety
Compliance Certification Label. This includes full
fuel tank(s), vehicle equipment, and occupants as
well as the cargo load.
*
[DR31120( ALL)06/92]
GCWR (Gross Combined Weight Rating)
*
[DR31130( ALL)06/92]
GCWR is the maximum combined weight of the
towing vehicle (including passengers and cargo)
and the loaded trailer. The GCWR is specified
by the manufacturer to indicate the combined
maximum loaded weight that the vehicle is
designed to tow.
File:10ltdre.ex
Update:Wed Apr 17 08:44:07 1996

288 %
*
[SV06550(BEF )02/91]
Opening the Fuel Filler Door
*
[SV06600(BEF )10/94]
To open the fuel filler door of your vehicle, just
insert your finger in the divot and pull the door
open all the way.
[SV06675( E )03/91]
NOTE: For Stripped Chassis vehicles, see your
Body Builders manual for the proper
location of the fuel filler door.
%*
[SV06700( ALL)01/95]
Removing the fuel cap
*
[SV06750( ALL)01/95]
The proper instructions for removing the fuel
cap are as follows:
*
[SV06800( ALL)03/90]
q
Unscrew the fuel cap by exerting pressure on
the plastic lock bar and rotating the fuel cap
counterclockwise.
*
[SV06850( ALL)12/91]
q
Turn the fuel cap 1/2 to 3/4 of a turn until a
hissing sound is heard. Wait until the hissing
sound stops and then continue rotating
counterclockwise to remove the fuel cap.
*
[SV06900( ALL)03/93]
q
Make sure that you follow the above fuel cap
removal instructions and use caution. Such
caution will minimize the possibility of fuel
spraying during removal of the fuel cap.
*
[SV06950( ALL)03/91]
To replace and secure the fuel cap; place it in
position and rotate it clockwise until it clicks
(ratchets). Doing so will not damage or break
the fuel cap. The ratcheting mechanism allows
the fuel cap to be sealed without overtightening.
*
[SV06975( ALL)06/95]
If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000( ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

289
*
[SV07025( ALL)05/95]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
*
[SV07050( ALL)05/95]
RWARNING
If the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
*
[SV07060(BEF )11/89]
A venting fuel tank is not an abnormal
condition. It may be caused by:
*
[SV07061(BEF )03/90]
q
Too volatile a fuel for the weather conditions.
The service stations sometimes sell winter
grade fuel in the summer.
*
[SV07062(BEF )11/89]
q
Pulling a heavy load on hot days, or at high
altitudes.
*
[SV07063(BEF )11/89]
q
Extended periods of idling with the engine
RPM increased above the normal idle range.
*
[SV07064(BEF )11/89]
q
Parking vehicle in full sunlight for extended
periods on extremely hot days.
*
[SV07500( ALL)06/95]
Choosing the Right Fuel
*
[SV07550( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct fuel requirements for
your diesel-powered vehicle.
*
[SV07600( ALL)06/95]
Use only UNLEADED FUEL in your vehicle.
Using leaded fuel is prohibited by federal law.
Your warranty may not apply if your vehicle is
damaged because you used the wrong fuel.
*
[SV07700( ALL)06/95]
Vehicle inspection programs may detect
misfueling. Under these circumstances, you may
be required by law to make costly repairs at
your own expense.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

294
*
[SV10300( ALL)02/95]
Filling the fuel tank
*
[SV10400( ALL)04/94]
RWARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
*
[SV10500( ALL)01/95]
To fill the fuel tank properly:
*
[SV10550( ALL)01/95]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[SV10600( ALL)01/95]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[SV10700( ALL)05/95]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[SV10800( ALL)06/95]
NOTE: If you spill any fuel on the body of
your vehicle, clean it off immediately.
The fuel may dull or soften the paint
if you do not wash it off.
%*
[SV10900( ALL)06/95]
3. Replace the fuel cap completely when you
are finished. Turn it clockwise 1/4 turn until
it is tight. It will click when it is fully
tightened.
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

319
*
[SV31700(BEF )01/95]
q
Drive slowly. If you can hear the chains rub
or bang against your vehicle, stop the vehicle
and tighten the chains. If you continue to
hear the chains rub or bang against your
vehicle, remove the chains to prevent damage
to your vehicle.
*
[SV31800(BEF )10/94]
q
Avoid fully loading your vehicle if possible.
*
[SV31900(BEF )05/94]
q
Remove tire chains at the first opportunity
after using them on snow and ice. Do not use
the chains on dry roads.
*
[SV31950(BEF )05/91]
q
Make sure your suspension insulation and
bumpers are not missing or worn to avoid
damage to your vehicle.
%*
[SV31975(BEF )04/95]
Cleaning the Wheels
*
[SV31980(BEF )05/95]
Wash the wheels with the same detergent you
use to wash your vehicle's body. Do not use
acid-based wheel cleaners, steel wool, abrasives,
fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil
remover to remove grease and tar.
*
[SV31985(BEF )04/95]
NOTE: Before going to a car wash, find out if
the brushes are abrasive.
*
[SV32100( ALL)03/95]
Battery
*
[SV32200( ALL)02/95]
Your vehicle may have a Motorcraft
maintenance-free battery. When the original
equipment battery is replaced under warranty, it
may be replaced by a Motorcraft
Low-Maintenance Battery.
*
[SV32500( ALL)06/95]
The Low-Maintenance Battery has removable
vent caps for checking the electrolyte level and
for adding water, if necessary. The electrolyte
level should be checked at least every 24 months
or 24,000 miles (40,000 km) in temperatures up
to 90ÊF (32ÊC) andmore often in temperatures
File:14ltsve.ex
Update:Wed Apr 17 08:40:13 1996

Index 383
Electronic stereo radio
(see Electronic sound system)..... 178
Emergencies, roadside
assistance.............. 259
battery acid spills.........243, 321
jump-starting............. 243
towing................ 258
Emergency brake (parking brake)..... 212
Emission control system......... 346
catalytic converter.......... 346
emissions warranty....... 4,346, 349
Engine
check engine warning light....... 71
diesel................. 6
fuel injected engine, starting..... 57,59
fuel pump shut-off switch........ 63
preparing to start............ 58
refill capacities............ 353
service points............ 283
starting.............. 55,59
starting after a collision......... 63
storing your vehicle........361±362
Engine block heater............ 62
Engine coolant
checking and adding......... 301
checking hoses............ 305
disposal...........301, 304, 324
drain and flush............ 306
preparing for storage......... 362
proper solution............ 303
recovery reservoir........283, 302
refill capacities............ 353
refill procedure............ 306
specifications............. 304
temperature gauge........... 78
Engine coolant temperature gauge..... 78
File:ltixe.ex
Update:Wed Apr 17 08:36:26 1996