1996 FORD AEROSTAR service

*
[PI02300(ALL)05/95]
Table of ContentsIntroductory Information............................... 1
Safety Restraints............................................ 11
Starting Your Aerostar................................. 61
Warning Lights and Gauges....................... 73
Instrument Panel Controls.......................... 89
Steering Column Controls........................ 109
Features.......................................................... 121
Electronic Sound Systems......................... 149
Driving Your Aerostar............................... 185
Roadside Emergencies................................ 225
Customer Assistance................................... 245
Reporting Safety Defects...................... 252
Accessories.................................................... 257
Servicing Your Aerostar.............................. 265
Quick Index.................................................. 351
Index............................................................... 359
Service Station Information...................... 380
File:01cppia.ex
Update:Tue Aug 29 17:27:26 1995

1
Introductory Information
*
[IN00300(ALL)04/95]
Ford's Commitment to You
*
[IN00400(ALL)04/95]
At Ford Motor Company, excellence is the
continuous commitment to achieve the best
result possible. It is dedication to learning what
you want, determination to develop the right
concept, and execution of that concept with care,
precision, and attention to detail. In short,
excellence means being the standard by which
others are judged.
*
[IN00500(ALL)04/95]
Our Guiding Principles
*
[IN00600(ALL)04/95]
q
Quality comes first.For your satisfaction, the
quality of our products and services must be
our number one priority.
*
[IN00700(ALL)04/95]
q
You are the focus of everything we do.Our
work must be done with you in mind,
providing better products and services than
our competition.
*
[IN00750(ALL)04/95]
q
Continuous improvement is essential to our
success.We must strive for excellence in
everything we do: in our products Ð in their
safety and value Ð and in our services, our
human relations, our competitiveness, and
our profitability.
*
[IN00800(ALL)04/95]
q
Employee involvement is our way of life.
We are a team. We must treat one another
with trust and respect.
*
[IN00900(ALL)04/95]
q
Dealers and suppliers are our partners.We
must maintain mutually beneficial
relationships with dealers, suppliers, and our
other business associates.
File:02cpina.ex
Update:Tue Aug 29 17:33:02 1995

3
*
[IN01050(ALL)08/95]
Finding Information in This Guide
*
[IN01060(ALL)08/95]
After you have read this guide once, you will
probably return to it when you have a specific
question or need additional information. To help
you find specific information quickly, you can
use the Quick Index, Table of Contents, or the
Index.
*
[IN01070(ALL)08/95]
TheQuick Indexat the end of the book
provides a page number following each item
which indicates where detailed information can
be found.
*
[IN01080(ALL)08/95]
To use theIndex, turn to the back of the book
and search in the alphabetical listing for the
word that best describes the information you
need. If the word you chose is not listed, think
of other related words and look them up. We
have designed the Index so that you can find
information under a technical term.
%*
[IN01090(ALL)08/95]
Canadian Owners Ð French Version
*
[IN01100(ALL)08/95]
French Owner Guides can be obtained from your
dealer or by writing to Ford Motor Company of
Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
%
*
[IN02400(ALL)04/95]
Your Maintenance Schedule and
Record Booklet
*
[IN02500(ALL)03/95]
TheMaintenance Schedule and Recordbooklet lists
the services that are most important for keeping
your vehicle in good condition. A record log is
also provided to help you keep track of all
services performed.
File:02cpina.ex
Update:Tue Aug 29 17:33:02 1995

4
%*
[IN02600(ALL)01/95]
About the Warranties
*
[IN02700(ALL)04/95]
Your vehicle is covered by three types of
warranties:Basic Vehicle Warranty,Extended
Warrantieson certain parts, andEmissions
Warranties.
%*
[IN03100(ALL)03/95]
Read yourWarranty Information Bookletcarefully
to find out about your vehicle's warranties and
your basic rights and responsibilities.
*
[IN03250(ALL)03/95]
If you lose yourWarranty Information Booklet,you
can get a new one free of charge. Contact any
Ford or Lincoln-Mercury dealer, or refer to the
addresses and phone numbers on the first page
of this owner guide.
%*
[IN04000(ALL)01/95]
Buying a Ford Extended Service Plan
*
[IN04100(ALL)01/94]
If you bought your vehicle in the U.S., you can
buy a Ford Extended Service Plan for your
vehicle. This optional contract provides service
protection for a longer period of time than the
basic warranty that comes with your vehicle.
*
[IN04200(ALL)01/95]
You do not have to buy this option when you
buy your vehicle. However, your option to
purchase the Ford Extended Service Plan runs
out after 18 months or 18,000 miles. See your
dealer for more details about the Ford Extended
Service Plan.
*
[IN04250(ALL)01/95]
If you purchased a Canadian vehicle and did not
take advantage of the Ford Extended Service
Plan at the time of purchase, you may still be
eligible. See your dealer for the details.
File:02cpina.ex
Update:Tue Aug 29 17:33:02 1995

31
*
[SR12070(ALL)07/95]
To ensure that the air bag system will operate as
intended in a crash, the system is equipped with
a diagnostic module, which controls a readiness
lamp and a warning tone. The diagnostic
module monitors its own circuits, the air bag
electrical system, the air bag readiness light, the
air bag power, and the air bag inflators.
%*
[SR12200(ALL)05/95]
The air bag system uses a readiness light on the
instrument cluster and a tone to indicate the
condition of the system. When you turn the
ignition key to the ON position, this light will
illuminate for approximately six (6) seconds and
then turn off. This indicates that the system is
operating normally. NOTE: Maintenance of the
air bag system is not required.
%*
[SR12300(ALL)06/95]
A problem with the system is indicated by one
or more of the following:
*
[SR12310(ALL)06/95]
q
the readiness light will either flash or stay lit,
*
[SR12320(ALL)06/95]
q
or it will not light immediately after ignition
is turned on,
*
[SR12330(ALL)06/95]
q
or a group of five beeps will be heard. The
tone pattern will repeat periodically until the
problem and light are repaired.
*
[SR12360(ALL)08/95]
If any of these things happen, have the air bag
system serviced at your Ford or Lincoln-Mercury
dealer immediately. Unless serviced, the air bag
Supplemental Restraint System may not function
properly in the event of a collision.
*
[SR12600(ALL)07/95]
RWARNING
Do not attempt to service, repair, or
modify the Air Bag Supplemental
Restraint System or its fuses. See your
Ford or Lincoln-Mercury dealer.
File:03cpsra.ex
Update:Tue Aug 29 17:35:04 1995

62
*
[ST02900(ALL)05/95]
ON allows you to test your vehicle's warning
lights (except the brake system warning light) to
make sure they work before you start the
engine. The key returns to the ON position once
the engine is started and remains in this position
while the engine runs.
*
[ST02950(ALL)03/95]
START cranks the engine. Release the key once
the engine starts so that you do not damage the
starter. The key should return to ON when you
release it. The START position also allows you
to test the brake warning light.
%*
[ST03000(ALL)02/95]
Removing the Key From the Ignition
*
[ST03400(ALL)06/95]
1. Put the gearshift in P (Park).
*
[ST03500(ALL)03/91]
2. Set the parking brake fully before removing
your foot from the service brake. (This will
avoid ªbindingº or ªloadingº the park gear
if you park on a grade.)
*
[ST03600(ALL)03/95]
3. Turn the ignition key to LOCK.
*
[ST03700(ALL)03/95]
4. Remove the key.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

69
%*
[ST08160(ALL)03/95]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
*
[ST08170(ALL)08/95]
Fuel Pump Shut-Off Switch
*
[ST08180(ALL)07/95]
If the engine cranks but does not start or does
not start after a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device intended to stop the fuel
pump when your vehicle has been involved in a
substantial jolt.
*
[ST08190(ALL)03/95]
Once the shut-off switch is triggered, you must
reset the switch by hand before you can start
your vehicle.
[ST08200(ALL)07/95]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[ST08225(ALL)05/95]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

72
*
[ST09900(ALL)01/95]
Have the exhaust and body ventilation systems
checked whenever:
*
[ST10000(ALL)02/95]
q
your vehicle is raised for service
*
[ST10100(ALL)02/95]
q
the sound of the exhaust system changes
*
[ST10200(ALL)01/95]
q
your vehicle has been damaged in a collision
*
[ST10300(ALL)01/95]
Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
*
[ST10400(ALL)08/95]
If the engine is idling while you are stopped in
an open area for long periods of time, open the
windows at least one inch (2.5 cm). Also, adjust
the heating or air conditioning system to bring
in outside air.
*
[ST10600(ALL)03/91]
q
HEATING Ð Set fan speed at MEDIUM or
HIGH, the function selector knob on VENT,
FLOOR, MIX, or the DEFROST symbol and
the temperature control knob on any desired
position.
[ST10800(ALL)07/95]
q
AIR CONDITIONING Ð Set the fan speed
knob at MEDIUM or HIGH, the function
selector knob on NORM A/C or MAX A/C
and the temperature control knob on any
desired position.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995