1996 FORD AEROSTAR fuel cap

79 [LG04750(ALL)08/95]
An example of a condition which corrects itself
occurs when an engine running out of fuel
begins to misfire. In this case, the Check Engine
Warning Light may turn on and will then set a
Diagnostic Trouble Code indicating that the
engine was misfiring while the last of the fuel
was being consumed. After refueling, the Check
Engine Warning Light will turn off after the
vehicle has completed three consecutive warm
up cycles without a mifire condition occurring.
A warm up cycle consists of engine start from a
cold condition (engine at ambient temperature)
and running until the engine reaches normal
operating temperature.
[LG04825(ALL)07/95]
On the fourth engine start up, the Check Engine
Warning Light will turn off as soon as the
engine begins to crank. It is not necessary to
have the engine serviced.
[LG04875(ALL)07/95]
Under certain conditions, the Check Engine
Warning Light may come on if the fuel cap is
not properly installed. If the Check Engine
Warning Light comes on and you suspect the
fuel cap is not properly installed, pull off the
road as soon as it is safely possible and turn off
the engine. Remove and replace the fuel cap,
making sure it is properly seated.
[LG04900(ALL)07/95]
After completing three consecutive warm-up
cycles and on the fourth engine start-up, the
Check Engine Warning Light should turn off. If
the light does not go off after the fourth engine
restart, have your vehicle serviced by your
dealer or a qualified technician.
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995

210
*
[DR31050(ALL)06/92]
Passenger car type tires when installed on light
trucks and multipurpose passenger vehicles are
rated at 10% lower load carrying capacity due to
the differences in vehicle usages.
*
[DR31101(ALL)05/95]
The vehicle must not be loaded to both the front
and rear GAWR because the GVWR will be
exceeded. The GAWR of the front and rear axles
exceeds the GVWR when added together to
allow flexibility in fore and aft loading of cargo.
*
[DR31110(ALL)06/92]
With the tires inflated to the specified pressure
the total weight of your vehicle must not exceed
the GVWR and GAWR specified on the Safety
Compliance Certification Label. This includes full
fuel tank(s), vehicle equipment, and occupants as
well as the cargo load.
*
[DR31120(ALL)06/92]
GCWR (Gross Combined Weight Rating)
*
[DR31130(ALL)06/92]
GCWR is the maximum combined weight of the
towing vehicle (including passengers and cargo)
and the loaded trailer. The GCWR is specified
by the manufacturer to indicate the combined
maximum loaded weight that the vehicle is
designed to tow.
*
[DR31140(ALL)06/92]
Maximum Trailer Weight Rating
*
[DR31150(ALL)05/95]
The maximum trailer weight rating is the
maximum weight of a trailer the vehicle is
permitted to tow. It is specified by the
manufacturer and is determined by subtracting
the vehicle curb weight for each
engine/transmission combination, any required
option weight for trailer towing and the weight
of the driver from the GCWR for the towing
vehicle.
File:10cpdra.ex
Update:Tue Aug 29 17:45:28 1995

274 [SV06640(ALL)08/95]The manual release cord is attached to a T
handle marked FUEL FILLER DOOR RELEASE
Ð MANUAL OVERRIDE. When you pull it, the
fuel filler door opens.
[SV06651(ALL)08/95]
half page art:0095076-A
Fuel filler door override handle
%*
[SV06700(ALL)01/95]
Removing the fuel cap
*
[SV06750(ALL)01/95]
The proper instructions for removing the fuel
cap are as follows:
*
[SV06800(ALL)03/90]
q
Unscrew the fuel cap by exerting pressure on
the plastic lock bar and rotating the fuel cap
counterclockwise.
*
[SV06850(ALL)08/95]
q
Turn the fuel cap 1/2 to 3/4 of a turn until a
hissing sound is heard. When the hissing
sound stops, continue rotating
counterclockwise to remove the fuel cap.
*
[SV06900(ALL)03/93]
q
Make sure that you follow the above fuel cap
removal instructions and use caution. Such
caution will minimize the possibility of fuel
spraying during removal of the fuel cap.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

275
*
[SV06950(ALL)03/91]
To replace and secure the fuel cap; place it in
position and rotate it clockwise until it clicks
(ratchets). Doing so will not damage or break
the fuel cap. The ratcheting mechanism allows
the fuel cap to be sealed without overtightening.
*
[SV06990(ALL)07/95]
If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000(ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
*
[SV07025(ALL)05/95]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
*
[SV07050(ALL)05/95]
RWARNING
If the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
*
[SV07060(ALL)11/89]
A venting fuel tank is not an abnormal
condition. It may be caused by:
*
[SV07061(ALL)07/95]
q
Too volatile a fuel for the weather conditions.
The service stations sometimes sell winter
grade fuel in the summer.
*
[SV07062(ALL)11/89]
q
Pulling a heavy load on hot days, or at high
altitudes.
*
[SV07063(ALL)11/89]
q
Extended periods of idling with the engine
RPM increased above the normal idle range.
*
[SV07064(ALL)11/89]
q
Parking vehicle in full sunlight for extended
periods on extremely hot days.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

279
*
[SV10230(ALL)08/95]
If you are taking the medication ªAntabuseº or
other forms of disulfiram for the treatment of
alcoholism, vapor or skin contact with a
gasoline-methanol blend may cause the same
kind of adverse reaction as drinking an alcoholic
beverage. In sensitive individuals, serious
personal injury or sickness could result. Consult
a physician promptly if you experience an
adverse reaction.
*
[SV10300(ALL)02/95]
Filling the fuel tank
*
[SV10400(ALL)04/94]
RWARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
*
[SV10500(ALL)01/95]
To fill the fuel tank properly:
*
[SV10550(ALL)01/95]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[SV10600(ALL)01/95]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[SV10700(ALL)05/95]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[SV10800(ALL)08/95]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
*
[SV10900(ALL)08/95]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise 1/4 turn until
it is fully tight. It will click when it is fully
tightened.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

284
*
[SV14500(ALL)03/95]
6. Carefully, pull the dipstick out again. If the
oil level is below the ªADD 1 QTº line, add
engine oil as necessary. If the oil level is
beyond the letter ªFº in Full, engine damage
or high oil consumption may occur and
some oil must be removed from the engine.
*
[SV14600(ALL)01/95]
7. Put the dipstick back in and make sure it is
fully seated.
%*
[SV14700(ALL)03/95]
Adding engine oil
*
[SV14800(ALL)01/95]
It may be necessary to add some oil between oil
changes. Make sure you use a CERTIFIED
engine oil of the preferred viscosity. Your
vehicle's warranty coverage may not apply if
engine damage is caused by the use of improper
engine oil.
*
[SV15000(ALL)03/95]
Add engine oil through the oil filler cap
highlighted in yellow. To add oil, remove the
filler cap and use a funnel to pour oil into the
opening. Be careful not to overfill the engine.
Recheck the oil level after you finish adding oil.
%
*
[SV17300(ALL)03/95]
Engine Coolant
%*
[SV17400(ALL)03/95]
Checking the Engine Coolant
*
[SV17500(ALL)02/95]
NOTE: Be sure to read and understand
Precautions When Servicing Your
Vehicleat the beginning of this chapter.
*
[SV17700(ALL)08/95]
Your vehicle's engine coolant protects the engine
from overheating in the summer and from
freezing in the winter. Check the level of the
engine coolant at least once a month, but
preferably each time you stop for fuel. Simply
look at the engine coolant recovery reservoir
located in the engine compartment. To locate
this reservoir, see the diagram of your vehicle's
engine underEngine Compartmentin this chapter.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

Index 365
Electronic stereo cassette radio
(see Electronic sound system)..... 175
Electronic stereo radio
(see Electronic sound system)..... 174
Emergencies, roadside
assistance.............. 245
battery acid spills.........225, 306
fuel................. 278
jump-starting............. 225
towing................ 243
Emergency brake (parking brake)..... 197
Emission control system......... 331
catalytic converter.......... 331
emissions warranty......... 4,331
Engine
check engine warning light....... 78
does not start............. 69
fuel injected engine, starting....... 63
fuel pump shut-off switch........ 69
preparing to start............ 64
refill capacities............ 335
service points............ 269
starting.............. 61,64
starting after a collision......... 69
storing your vehicle.......... 343
Engine block heater............ 68
Engine coolant............. 284
checking and adding......... 284
checking hoses............ 288
disposal............... 288
drain and flush............ 289
preparing for storage......... 344
proper solution............ 286
recovery reservoir........269, 284
refill capacities............ 335
refill procedure............ 289
specifications............. 338
temperature gauge........... 85
File:cpixa.ex
Update:Tue Aug 29 17:47:05 1995

Index 367
Foreign registration........... 254
Four-Wheel Drive vehicles, special notice . . 5
French owner guides, how to obtain.... 3
Fuel.................. 273
calculating fuel economy....... 280
capacity............... 335
choosing the right fuel........ 276
comparisons with EPA fuel
economy estimates......... 281
filling your vehicle with fuel...... 273
filter, specifications.......... 337
fuel filler door release lever...... 273
fuel gauge............... 84
octane rating............. 276
quality................ 276
running out of fuel.......... 280
safety information relating to
automotive fuels.......... 278
storing your vehicle.......... 343
treating emergencies......... 278
Fuel cap................ 273
removing.............. 274
replacing............... 274
Fuel filler door............. 273
override, manual........... 273
remote release............ 273
Fuel filter, specifications......... 337
Fuel gauge................ 84
Fuel pump shut-off switch
engine does not start.......... 69
starting after a collision......... 69
Fuse panels............... 313
Fuses
charts................ 313
circuit breakers............ 322
File:cpixa.ex
Update:Tue Aug 29 17:47:05 1995