Page 218 of 353
238
*
[RE15550(ALL)03/95]
2. Get out the spare tire and jack.
[RE15600(ALL)05/89]
The jack, jack handle and lug nut wrench are
stowed separately on the left hand wheelhouse
inner panel on standard length models. And in
the right rear storage compartment on extended
length models.
[RE15700(ALL)01/89]
one third page art:0020285-A
Jack stowage
[RE15750(ALL)05/89]
half page art:0020269-B
Aerostar extended model jack pack
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995
Page 221 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 241
*
[RE21400(ALL)06/95]
2. Remove the lug nuts with the lug nut
wrench.
*
[RE21500(ALL)06/95]
3. Replace the flat tire with the spare tire.
*
[RE21700(ALL)06/95]
4. Thread the lug nuts on the wheel FORD AEROSTAR 1996 1.G Owners Manual 241
*
[RE21400(ALL)06/95]
2. Remove the lug nuts with the lug nut
wrench.
*
[RE21500(ALL)06/95]
3. Replace the flat tire with the spare tire.
*
[RE21700(ALL)06/95]
4. Thread the lug nuts on the wheel](/manual-img/11/4751/w960_4751-220.png)
241
*
[RE21400(ALL)06/95]
2. Remove the lug nuts with the lug nut
wrench.
*
[RE21500(ALL)06/95]
3. Replace the flat tire with the spare tire.
*
[RE21700(ALL)06/95]
4. Thread the lug nuts on the wheel studs with
the beveled face toward the wheel. Use the
lug nut wrench to screw the lug nut snug
against the wheel but do not tighten.
*
[RE22200(ALL)01/95]
5. Lower the vehicle by turning the jack handle
counterclockwise.
*
[RE22300(ALL)06/95]
6. Remove the jack and fully tighten the lug
nuts in the order shown in the following
illustration.
%*
[RE22400(ALL)12/89]
quarter page art:0020312-B
Lug nut tightening sequence
*
[RE23400(ALL)05/95]
RWARNING
Use of wheels or lug nuts other than
original equipment could cause damage to
the wheel or mounting system and allow
the wheels to come off while the vehicle
is in motion.
*
[RE23500(ALL)07/95]
7. Replace any wheel covers, ornaments, or hub
caps that your vehicle has. Make sure that
they are screwed or snapped into place.
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995
Page 222 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 242 [RE23625(ALL)06/95]8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesnt
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes FORD AEROSTAR 1996 1.G Owners Manual 242 [RE23625(ALL)06/95]8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesnt
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes](/manual-img/11/4751/w960_4751-221.png)
242 [RE23625(ALL)06/95]8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesn't
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes with your vehicle. The stowage of a
full size tire in the spare tire carrier may
damage the tire or the vehicle. The flat full
size tire should be stowed securely in the
vehicle until it can be repaired.
*
[RE23700(ALL)06/95]
9. Unblock the wheels.
*
[RE23800(ALL)06/93]
Retighten the wheel lug nuts to the specified
torque at 500 miles (800 km) of new vehicle
operation and at intervals specified in the
Maintenance Schedule and Recordbooklet.
*
[RE24200(ALL)10/89]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
*
[RE24301(ALL)05/95]
RWARNING
Failure to retighten wheel lug nuts at
mileages specified could allow wheels to
come off while the vehicle is in motion.
[RE24315(ALL)02/89]
eight pica chart:0020313-AFile:12cprea.ex
Update:Tue Aug 29 17:46:27 1995
Page 223 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but FORD AEROSTAR 1996 1.G Owners Manual 243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but](/manual-img/11/4751/w960_4751-222.png)
243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[RE24600(ALL)07/95]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[RE24700(ALL)05/95]
Towing Your Vehicle
[RE24750(ALL)08/95]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995
Page 225 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 245
Customer Assistance
%*
[HS00205(ALL)06/94]
Roadside Assistance
*
[HS00210(ALL)08/95]
Ford Motor Company has set up a 24-hour,
seven-day-a-week hotline with trained operators
who put you in touch w FORD AEROSTAR 1996 1.G Owners Manual 245
Customer Assistance
%*
[HS00205(ALL)06/94]
Roadside Assistance
*
[HS00210(ALL)08/95]
Ford Motor Company has set up a 24-hour,
seven-day-a-week hotline with trained operators
who put you in touch w](/manual-img/11/4751/w960_4751-224.png)
245
Customer Assistance
%*
[HS00205(ALL)06/94]
Roadside Assistance
*
[HS00210(ALL)08/95]
Ford Motor Company has set up a 24-hour,
seven-day-a-week hotline with trained operators
who put you in touch with the help you need if
you experience a problem with your vehicle.
This complimentary service is provided to you
throughout your warranty period of 3 years or
36,000 miles (60,000 km), whichever comes first.
To purchase Roadside Assistance coverages
beyond this period (available through Ford Auto
Club in the United States or Ford and
Lincoln-Mercury dealers in Canada), contact
your Ford or Lincoln-Mercury dealer.
*
[HS00215(ALL)06/94]
Roadside Assistance will cover the following:
*
[HS00220(ALL)06/94]
q
Mount your spare if you have a flat tire.
*
[HS00225(ALL)06/94]
q
Jump-start your battery if it is dead.
*
[HS00230(ALL)06/94]
q
Unlock your vehicle if you are locked out.
*
[HS00235(ALL)06/94]
q
Bring you fuel if you run out.
*
[HS00240(ALL)06/94]
q
Tow your vehicle if you are stranded. Even
non-warranty related tows, like accidents or
getting stuck in mud or snow, are covered
(some exclusions apply, such as impound
towing and repossession).
File:13cphsa.ex
Update:Tue Aug 29 17:46:53 1995
Page 251 of 353
273
%*
[SV06100(ALL)03/95]
Filling the Fuel Tank
[SV06250(ALL)08/91]
quarter page art:0020347-C
Fuel filler door
%*
[SV06550(ALL)02/91]
Opening the Fuel Filler Door
[SV06610(ALL)03/91]
Fuel filler door remote release
[SV06620(ALL)03/95]
To open the fuel filler door latch, pull on the
release lever between the driver's seat and the
door. You cannot open the fuel filler door by
pulling on the door itself.
[SV06625(ALL)12/91]
one third page art:0020353-B
Fuel filler door remote release lever
[SV06630(ALL)03/95]
If the release lever is stuck or damaged and you
cannot open the fuel filler door, you must use
the override cord located at the back of the left
rear wheelhouse. (On extended versions the
release lever is located in the stowage box.)
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 285 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check FORD AEROSTAR 1996 1.G Owners Manual 307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check](/manual-img/11/4751/w960_4751-284.png)
307
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission
Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
*
[SV33940(ALL)02/95]
Wipe off the dipstick cap (located toward the
passenger's side of the engine), pull the dipstick
out and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 299 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always repla FORD AEROSTAR 1996 1.G Owners Manual 321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always repla](/manual-img/11/4751/w960_4751-298.png)
321
*
[SV40700(ALL)05/95]
To remove and replace a fuse, use the fuse
puller provided.
[SV43500(ALL)06/95]
quarter page art:0030248-B
The side view of a fuse
*
[SV43700(ALL)05/95]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
[SV43810(ALL)10/90]
Access to the trailer tow fuse is through the rear
most storage compartment in the side trim
panel. This is on the left for all Aerostar models.
[SV43820(ALL)03/95]
1. Remove the screws located inside the
compartment and take off the access hole
cover.
[SV43830(ALL)03/95]
2. Reach in through access hole to remove
fuses. The fuses are located on the side of
the bracket assembly.
[SV43840(ALL)03/95]
3. Replace fuses with standard push-in fuses
(plug type).
[SV43850(ALL)03/95]
4. Reinstall compartment back and screw into
place.
*
[SV44000(ALL)01/95]
Even after you replace a fuse, it will continue to
blow if you do not find what caused the
overload. If the fuse continues to blow, have
your electrical system checked.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995