Page 293 of 375
Downloaded from www.Manualslib.com manuals search engine Normal  Maintenance  Replacement  Parts 
Replacement  part numbers listed  in  this  section are  based  on  the  latest information  available at the  time of printing, 
and  are subject 
to change.  If a part listed  in  this  manual  is not  the same  as  the  part  used in your  vehicle  when it was 
built, 
or if  you  have any questions, please contact  your GM  truck  dealer. 
Engine 
Thermostat 
Oil  Filter 
Air  Cleaner Filter 
PCV  Valve  Automatic  Transmission  Filter Kit 
Spark Plugs 
Fuel  Filter 
Windshield  Wiper  Blades 
2.2L 
10  182377 
PF47 
A1163C 
cv9ooc  24200796 
4  1-928 
GF48 1 
Trico  (20  inched5 
1 cm) 
“VORTEC” 4300 
1255  1472 
PF52 
A1  163C 
CV746C  24200796 
4  1-932 
GF48  1 
Trico 
(20 inched5 1 cm) 
6-67   
     
        
        Page 294 of 375

Downloaded from www.Manualslib.com manuals search engine Wheels and Tires 
Wheel Nut Torque . . . . . . . . . . . . 95  lb-ft (130 N-m) 
Tire  Pressure . . . . . . See  the  Certificatiod‘Tire  label. 
See  “Loading  Your Vehicle” 
in the  Index. 
Capacities  (Approximate) 
Cooling  System  Capacity* 
Engine  Transmission  Quantity 
2.2L  Auto./Manual 1 1.5  quarts (1 1 .O L) 
“VORTEC”  4300  Auto.  11.7quarts(11.1 
L) 
“VORTEC”  4300  Manual 
11.9quarts(11.3L) 
Crankcase  Capacity* 
Engine  Quantity  with  Filter 
2.2L 4.5  quarts  (4.3 L) 
“VORTEC”  4300 4.5 quarts (4.3 L) 
Automatic  Transmission  Capacity* 
Type  Quantity  (Drain  and  Refill) 
4L60E 5.0 quarts  (4.7 L) 
*After  refill, the  level must be checked. 
Differential  Fluid 
Axle  Quantity 
Rear 4.0 pints  (1.9 L) 
Front  2.6  pints  (1.2 L) 
Fuel  Tank  Capacity 
Type  Quantity 
Standard  Tank  19  gallons  (72 L) 
A/C  Refrigerant  Capacity 
Type  Quantity 
R- 134a  30 oz. or 2 lbs. (0.9 kg) 
Air Conditioning Refrigerants 
Not  all air  conditioning  refrigerants  are  the  same. 
If the air conditioning  system in your  vehicle  needs 
refrigerant,  be sure the  proper  refrigerant  is  used. 
If  you’re  not  sure,  ask  your  GM  dealer. 
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        Page 300 of 375

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule 
I Short TripKity  Definition 
__~ 
Follow  the  Short  TripKity Maintenance  Schedule if any 
one 
of these conditions  is true for your  vehicle: 
0 Most  trips  are  less  than 5 to 10 miles (8 to 16 km). 
This  is  particularly  important  when  outside 
temperatures  are below  freezing. 
driving 
in stop-and-go  traffic). 
0 Most  trips  include  extensive idling  (such as frequent 
0 You operate  your  vehicle  in  dusty  areas or 
off-road  frequently. 
You frequently  tow  a  trailer. 
If  the  vehicle  is  used  for delivery  service,  police,  taxi 
or  other  commercial  application. 
One of the  reasons you should follow  this sch.edule if 
you operate your vehicle  under any qf these conditions 
is that these conditions 
cause engine oil to break 
down soone): 
Short  TripKity  Intervals 
Every 3,000 Miles (5  000 km): Engine  Oil  and  Filter 
Change  (or 
3 months,  whichever  occurs  first).  Chassis 
Lubrication  (or 
3 months,  whichever  occurs  first).  Drive 
Axle  Service  (or 
3 months,  whichever  occurs  first). 
At 6,000 Miles (10 000 km) -- Then  Every 
12,000 Miles (20 000 km): Tire  Rotation. 
Every 15,000 Miles (25 000 km): Air  Cleaner  Filter 
Inspection, 
if driving in dusty  conditions.  Front 
Wheel  Bearing  Repack 
(2WD only)  (or  at  each brake 
relining,  whichever  occurs  first). 
Every 30,000 Miles (50 000 km): Air Cleaner  Filter 
Replacement. 
Fuel Filter  Replacement. 
Every 50,000 Miles (83 000 km): Automatic 
Transmission  Service  (severe  conditions  only). 
Every 60,000 Miles (100 000 km): Engine  Accessory 
Drive  Belt  Inspection.  Fuel 
Tank, Cap and Lines  Inspection. 
Every 100,000 Miles (166 000 km): Cooling  System 
Service 
(or every 60 months,  whichever  occurs  first). 
Spark  Plug  Wire  Inspection. 
Spark Plug  Replacement. 
Positive  Crankcase  Ventilation  (PCV)  Valve  Inspection. 
These intervals only sumrnurize  maintenance  services. 
Be sure to.follow the complete maintenance  schedule on 
the%following pages. 
7-4   
     
        
        Page 301 of 375

Downloaded from www.Manualslib.com manuals search engine Maintenance  Schedule 
Follow this maintenance schedule only if none of the 
conditions from  the Short  Trip/City  Maintenance 
Schedule 
is true. 
Driving  a vehicle  with  a fully  warmed  engine under 
highway  conditions  causes engine 
oil to break 
down  slower: 
Every 7,500 Miles  (12 500 km): Engine  Oil  and  Filter 
Change  (or  every  12 months,  whichever  occurs first). 
Chassis  Lubrication  (or every  12  months,  whichever 
occurs first).  Drive  Axle Service. 
At 7,500 Miles  (12 500 km) -- Then  Every 
15,000  Miles  (25 
000 km): Tire  Rotation. 
Every 30,000 Miles (50 000 km): Fuel Filter 
Replacement.  Air Cleaner  Filter Replacement.  Front 
Wheel  Bearing  Repack  (2WD  only)  (or at  each  brake 
relining,  whichever  occurs first). 
Transmission  Service (severe conditions only). 
Drive  Belt  Inspection. 
Fuel Tank,  Cap and 
Lines  Inspection. 
Every  100,000  Miles (166 000 km): Cooling  System 
Service  (or  every 
60 months,  whichever  occurs  first). 
Spark  Plug  Wire  Inspection.  Spark  Plug  Replacement. 
Positive  Crankcase  Ventilation  (PCV)  Valve  Inspection. 
Every 50,000 Miles (83 000 km): Automatic 
Every 60,000 Miles (100 000 km): Engine  Accessory 
These intervals only summarize maintenance  services. 
Be  sure 
to follow the complete maintenance schedule on 
the following pages. 
7-5   
     
        
        Page 309 of 375

Downloaded from www.Manualslib.com manuals search engine I Short  Trip/City  Maintenance  Schedule I 
30,000 Miles (50 000 km) 
I7 Change engine oil  and filter (or every 
3 months,  whichever occurs first). 
An Emission  Control Service. 
0 Lubricate the front suspension,  ball joints, 
steering linkage  and transfer case shift 
linkage,  parking brake cable guides, 
propshaft splines,  universal joints, brake 
pedal  springs  and clutch pedal springs  at 
every oil change  (or  every 
3 months, 
whichever  occurs first). 
Check readfront  axle fluid level  and  add 
fluid as needed. Check constant  velocity 
joints  and axle seals for leaking.** 
0 For Two-Wheel-Drive  vehicles only: Clean 
and  repack  the front wheel bearings  (or at 
each brake relining,  whichever occurs first). 
0 Replace fuel  filter. 
0 Replace air cleaner  filter. 
An Emission  Control Service. 
0 Rotate  tires.  See “Tire  Inspection 
An Emission  Control Service.? 
and Rotation”  in the Index for proper 
rotation  pattern  and  additional information. 
During  tire rotation, check brake calipers 
for freedom  of movement.  Refer to  the 
appropriate 
GM service  manual  for proper 
caliper service  procedures. 
* 
DATE SERVICED BY: ACTUAL MILEAGE 
7-13   
     
        
        Page 317 of 375

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance  Schedule 
60,000 Miles (100 000 km) 
I7 Change engine oil  and filter (or  every 
3 months,  whichever  occurs first). 
An Emission Control Service. 
0 Lubricate the front suspension,  ball joints, 
steering linkage  and transfer case shift 
linkage, parking brake cable guides, 
propshaft splines, universal  joints, brake 
pedal  springs  and clutch  pedal springs at 
every 
oil change (or  every 3 months, 
whichever  occurs first). 
17 Check readfront  axle fluid  level  and  add 
fluid  as needed. 
Check constant  velocity 
joints  and axle seals for leaking.** 
0 For Two-Wheel-Drive  vehicles  only: Clean 
and  repack  the  front wheel  bearings  (or at 
each  brake relining, whichever occurs  first). 
J dril Inspect engine accessoq 
0 Replace fuel filter.  de 
belt. 
An Emission  Control  Service.? 
0 Replace air cleaner  filter. 
Inspect fuel tank, cap and  lines for damage 
or leaks. Inspect  fuel cap gasket  for any 
damage. Replace  parts as needed. 
An Emission  Control Service. 
An Emission Control Service.? 
I DATE  ACTUAL MILEAGE SERVICED BY 
7-21   
     
        
        Page 324 of 375

Downloaded from www.Manualslib.com manuals search engine I Short  TripKity  Maintenance  Schedule I 
90,000 Miles (150 000 km) 
0 Change engine oil  and  filter (or  every 
3 months,  whichever  occurs first). 
An Emission Control Service. 
0 Lubricate  the  front suspension,  ball  joints, 
steering  linkage and  transfer  case  shift 
linkage,  parlung  brake cable guides, 
propshaft  splines, universal  joints, brake 
pedal  springs  and  clutch  pedal  springs  at 
every  oil  change 
(or every 3 months, 
whichever  occurs  first). 
Check readfront  axle fluid  level  and  add 
fluid as  needed.  Check constant  velocity 
joints  and  axle  seals for leaking.** 
0 For  Two-Wheel-Drive  vehicles  only: 
Clean  and  repack  the front wheel 
bearings  (or  at  each  brake  relining,  whichever  occurs  first). 
0 Replace  fuel  filter. 
0 Replace  air  cleaner  filter. 
An Emission  Control Service. 
0 Rotate  tires.  See “Tire  Inspection 
An Emission  Control Service. 
and  Rotation”  in  the  Index for proper 
rotation  pattern  and  additional  information. 
During  tire  rotation,  check brake calipers 
for  freedom  of movement.  Refer  to  the 
appropriate 
GM service  manual  for proper 
caliper  service  procedures. 
DATE 
SERVICED BY ACTUAL  MILEAGE 
r- -_ .   
     
        
        Page 332 of 375
Downloaded from www.Manualslib.com manuals search engine I Long  Tripmighway  Maintenance fi Schedule 
30,000 Miles (SO' 000 km) (Continued) 
0 For  Two-Wheel-Drive  vehicles  only:  Clean and  repack  the front. wheel  bearings  (or  at 
each  brake relining,  whichever  occurs  first). 
0 Replace fuel filter. 
An Emission  Cont.rol  Service.? 
Replace air cleaner  filter. 
An Emission  Control Service. 
I DATE  ACTUAL  MILEAGE  SERVICED BY: 
7-36 
I, I 
37,500 Miles (62 500 km) 
0 Change engine oil  and filter (or every 
12  months,  whichever  occurs  first). 
An Emission  Control Service. 
0 Lubricate  the  front suspension,  ball joints, 
steering  linkage and  transfer  case shift 
linkage,  parking  brake cable guides, 
propshaft  splines, universal  joints, brake 
pedal  springs  and  clutch pedal  springs 
at 
every oil change  (or  every  12 months, 
whichever  occurs  fiqst).