1996 AUDI A4 brake

45-30


2 -
Clamping sleeve
Always replaceIdentical part on left and rightGrease all around with assembly paste
before inserting into wheel bearing housingPress into wheel bearing housing until fully
seated
3 -
Axle beam/rear axle with splash guard
and stub axle
4 -
ABS wheel speed sensor rotor Removing and installing page 45
-33
5 -
Brake disc with wheel hub
6 -
Outer wheel bearing
7 -
Thrust washer
8 -
Hex nut
Adjusting page 45
-33
9 -
Castellated lock
Install onto hex nut
10 -
Grease cap Replace
11 -
Cotter pin
Pa
ge 8 of 20 Sus
pension mounted ABS com
ponents
11/19/2002 htt
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yp
e=re
pair&id=AUDI.B5.SU03.45.4

45-32

Installing

- Replace clamping sleeve page 45
-30
item - 2
-.

- Grease ABS wheel speed sensor all around with
assembly paste before inserting. Then, press in
by hand until fully seated.

- Reconnect ABS wheel speed sensor cable and
route cable as when removed.
When routing the ABS wheel speed sensor
cable, pay attention to the following points:

- Route ABS wheel speed sensor cable -1- below brake line -2- on left
and right sides in area shown.
- On left side, maintain clearance of about 2 cm (3/4 in.) between heat
shield for exhaust system, and ABS wheel speed sensor cable.

- On right side, route ABS wheel speed sensor cable -1- between fuel
lines -2-.
- Install wheel and tighten wheel bolts to 120 Nm (89 ft lb).
Pa
ge 11 of 20 Sus
pension mounted ABS com
ponents
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.4

45-33

ABS wheel speed sensor rotor on FWD rear
axle, examining

- Raise vehicle.

- Remove wheel.

- Pull ABS wheel speed sensor out of wheel
bearing housing.

- Examine rotor for signs of dirt and damage.

ABS wheel speed sensor rotor on rear axle,
removing and installing

Removing

- Raise vehicle.

- Remove wheel.

- Unbolt brake caliper page 46
-20
.

CAUTION!

Do not loosen brake hose or lines.
Secure the brake caliper with a piece of wire
Pa
ge 12 of 20 Sus
pension mounted ABS com
ponents
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.4

in order to relieve the stress on the brake
hose.
Do not allow caliper to hang by brake hose.

- Apply light blows with hammer to jaw of special tool in order to slightly
knock grease cap loose from wheel hub page 45
-30
, item -10-.
Pa
ge 13 of 20 Sus
pension mounted ABS com
ponents
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.4

45-35


Note:
Wheel bearing play is correctly set if it is just possible to move the thrust
washer with a screwdriver by applying finger pressure (without any
prying). - Adjust wheel bearing play.
- To adjust, tighten hex nut while rotating wheel in order to avoid stress
on bearing.
- Secure hex nut with castellated lock and new cotter pin.

CAUTION!
Always replace the grease cap. Any damage to the cap will allow
moisture in, which can destroy the wheel bearing. - Install grease cap.
- Install brake caliper page 46
-20
.
Pa
ge 15 of 20 Sus
pension mounted ABS com
ponents
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.4