Page 2 of 19
50-2
 
  
 Repair Manual, Heating & Air Conditioning, 
Repair Group 87
   
Notes: 
 Repair Manual, Suspension, Wheels, Steering, 
Repair Group 48
    7 - 
Lock carrier 
  Removing:
 - Remove bumper  page 63
-1 .
 - Remove noise insulation panel   page 
50
-18
 . 
 - Disconnect hood lock cable   page 55
-
10
 . 
 - Drain engine coolant and disconnect 
coolant hoses   Fig. 2
 . 
 - Disconnect condenser from lock carrier 
only (do not disconnect any lines) and 
secure with wire (e.g. at front wheel). 
Do not suspend condenser by its lines.Condenser lines must not be bent or 
kinked under any circumstances. 
 - Remove hydraulic oil cooler only (do not 
disconnect lines)   Fig. 1
 . 
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11/20/2002 htt
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pair&id=AUDI.B5.BD01.50.1 
     
        
        Page 10 of 19
50-10
 
  
Front fender (  VIN 8D XA 200 000), 
assembly overview
 
1 - 
Combination bolt 
4.5 Nm (40 in. lb)
2 - 
Threaded rivet Threaded rivet is inserted using VAG1618A
3 - 
Combination bolts (2x) 7.5 Nm (66 in. lb)
4 - 
Phillips head screw 4.5 Nm (40 in. lb)
5 - 
Metal nut (2x) 
6 - 
Fender Remove bumper   page 63
-1 .
Remove wheelhousing liner   page 66
-
31
 . 
Remove end plate   Fig. 1
 .
Remove headlights   Repair Manual, 
Electrical Equipment Disconnect electrical connectors for side 
blinkers 
  - Remove bolts -1-, -3-, -4-, -7-, and -11-.
Pa
ge 10 of 19 Bod
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11/20/2002 htt
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pair&id=AUDI.B5.BD01.50.1 
     
        
        Page 12 of 19
50-12
 
    
Fig. 1  Removing and installing end plate
-  Remove front wheel. 
-  Remove wheelhousing liner   page 66
-31
 .
- Remove bolt -2- (2x). 
   Tightening torque: 2.5 Nm (22 in. lb)
-  Remove endplate -3- from fender -4-.
1 - Expanding clip (2x) 
Pa
ge 12 of 19 Bod
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11/20/2002 htt
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yp
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        Page 14 of 19
50-14
 
  
 Repair Manual, Electrical Equipment, Repair 
Group 94, headlights, headlights, removing and installing.
    6 - 
Snap-on nut Only installed for S4.
7 - 
Fender Drill additional hole at bottom for S4 fender 
 Fig. 2
 . 
Removing:
 - Remove bumper  page 63
-5 .
 - Remove wheelhousing liner   page 66
-
31
 . 
 - Remove headlights - Disconnect harness connector for side 
turn-signal. 
 - Remove end plate  Fig. 1
 .
 - Remove bolts -1-; -3-; -4- (bolt -5- only 
for S4) -8-; -9- and -14-. 
Pa
ge 14 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
e=re
pair&id=AUDI.B5.BD01.50.1 
     
        
        Page 16 of 19
50-16
 
    
Fig. 1  Removing and installing end plate
-  Remove front wheel. 
-  Remove wheelhousing liner   page 66
-31
 .
- Remove bolt -2- (2x). 
   Tightening torque: 2.5 Nm 
-  Remove end plate -3- from fender -4-.
- Expanding clip -1- (2x). 
Pa
ge 16 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
e=re
pair&id=AUDI.B5.BD01.50.1 
     
        
        Page 19 of 19
50-19
 
  
6 - 
Mounting for noise insulation panel 
Position -9- must face left side of vehicle
7 - 
Bolt Two pieces7.5 Nm (66 in. lb)
8 - 
Plate nut Two pieces
9 - 
Plate nut Three pieces
10 - 
Clamping pin Two pieces
11 - 
Wheelhousing liner 
12 - 
Bumper 
13 - 
Lock carrier with attachments 
Pa
ge 19 of 19 Bod
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11/20/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1