1996 AUDI A4 service

13-1


Engine, disassembling and
assembling

Lock carrier, moving into service
position


Special tools and equipment

Special tool 3369
Pa
ge 1 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-17


Parts List
The vibration damper can only be installed in one position. The hole -
arrow- in the vibration damper must fit over the projection on the toothed
belt sprocket. Fig. 1 Installing vibration damperLock carrier must be in service position Page 13
-1 .
Ribbed belt must be removed Page 13
-18
.
Always replace bolts. Only use original type bolts to install the
vibration damper.
-
Tighten bolts of vibration damper to 10 Nm + 90 (
1/4turn).

Fig. 2 Ribbed belt routing
Pa
ge 17 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-19


Note: - Turn tensioner in direction of arrow to loosen ribbed belt.
- Remove ribbed belt from Generator and release tensioner.

When the lock carrier is in the service position, the ribbed belt tensioner
can be secured to prevent it from turning by inserting a suitable pin or
Allen key -arrow- into the holes.
Pa
ge 19 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-21

Viscous fan, removing and installing


Removing

Lock carrier must be in service position
Page 13
-1 .

- To loosen ribbed belt, turn tensioner in direction of arrow.
- Remove ribbed belt from Generator pulley.

- Secure pulley for viscous fan with pin punch -1- and remove using
Allen key -2-.
- Remove viscous fan.
Pa
ge 21 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-24

Removing

Lock carrier must be in service position
Page 13
-1 .

Note:
Connector -2- remains plugged in. - Remove air duct hose -1-.

- Turn tensioner in direction of arrow to loosen ribbed belt.
- Remove ribbed belt from Generator pulley.
Pa
ge 24 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-41

Removing

Engine in vehicle.
Lock carrier must be in service position
Page 13
-1 .

- Remove engine cover -arrows-.
- Remove ribbed belt and tensioner for ribbed belt Page 13
-18
.

- Secure pulley for viscous fan with pin punch -1- and remove using
Allen key -2-.
- Remove viscous fan from mounting.
- Remove upper toothed belt guard.
Pa
ge 42 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1