Alternator Replacemen t
1. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
2 . Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
NOTE : Th e PC M memor y mus t b e rese t afte r recon -
nectin g th e batter y (se e pag e 11-125 ).
3 . Remov e th e batter y an d batter y bas e (se e pag e 4-6 ).
4 . Remov e th e mountin g bolt , loc k bol t an d adjustin g
rod , the n remov e th e alternato r belt .
LOC K BOL T8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft ) ADJUSTIN
GROD
ALTERNATO RBELT
MOUNTIN G BOL T10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,33 Ibf-ft )
5. Remov e th e alternato r bracket .
ALTERNATO RBRACKET
10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
6.Disconnec t th e 4 P connecto r an d harnes s cli p bracket ,
the n remov e th e termina l nu t an d th e BL K wir e fro m
th e B terminal . Tak e ou t th e alternator .
BLK WIR E8 x 1.2 5 mm12 N- m (1.2 kgf-m ,
8. 7 Ibf-ft )
4 P CONNECTO R
ALTERNATO R
7. Instal l th e revers e orde r o f removal .
8 . Adjus t th e alternato r bel t (se e pag e 4-33 ).
9 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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Set/Resume/Cancel Switc h Test/Replacemen t
SRS component s ar e locate d in thi s area . Revie w th e SR S
componen t locations , precautions , an d procedure s i n th e
SR S (sectio n 24 ) befor e performin g repair s o r service .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
2. Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cable , an d wai t a t leas t 3 minutes .
NOTE : Th e PC M memor y mus t b e rese t afte r recon -
necting th e batter y (se e pag e 11-125 ).
3 . Disconnec t th e airba g connectors .
Driver' s Side :
Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e
driver' s airba g an d cabl e reel .
CABL E REE LCONNECTO R
DRIVER'SAIRBAG2P CONNECTO RACCES
S PANE L
Front Passenger' s Side :
Remov e th e glov e bo x (se e sectio n 20 ).
Disconnec t th e fron t passenger' s 2 P connecto r
fro m th e SR S mai n harness .
FRONT PASSENGER' SAIRBAG2P CONNECTO R
SRS MAI N HARNES S
4. Remov e th e dashboar d lowe r cover .
5 . Disconnec t th e combinatio n switc h 20 P connecto r
fro m th e mai n harness .
20P CONNECTO R
Wire sid e o ffemal e terminal s
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Engine Removal/Installatio n
Removal
Make sur e jack s an d safet y stand s ar e place d properl y
an d hois t bracket s ar e attache d to th e correc t position s
o n th e engine .
Mak e sur e th e vehicl e wil l no t rol l of f stand s an d fal l
whil e yo u ar e workin g unde r it .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g
o r hose s o r interfer e wit h othe r parts .
NOTE : D o th e PC M Memor y Settin g afte r reconnectin g
th e batter y (se e sectio n 11 ).
1 . Mov e th e fron t passenger' s sea t forward .
2 . '9 6 - 9 8 models : Remov e th e suppor t strut s fro m th e
hood . Fi x th e hoo d i n a vertica l position , the n rein -
stall th e suppor t strut s b y usin g 6 x 1. 0 m m bolts .
'99 - 0 1 models : Remov e th e hoo d (se e pag e 20-73 ).
6 x 1. 0 m m bol t
SUPPOR TSTRUT
3. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
4. Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
5 . Remov e th e stru t brace .
STRUT BRAC E
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,16 Ibf-ft )
6. Remov e th e engin e cover .
NOTE : Tighte n th e bolts/nut s o n th e engin e cove r i n
th e numbere d sequenc e show n ( - ).
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
ENGIN E COVE R
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,7.2 Ibf-ft )
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Cylinder Head s
Remova l
Make sur e jack s an d safet y stand s ar e
place d properl y an d hois t bracket s ar e attache d t o th e
correc t position s o n th e engine .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
T o avoi d damagin g th e cylinde r head , wai t unti l th e
engin e coolan t temperatur e drop s belo w 100° F (38°C )
befor e loosenin g th e retainin g bolts .
NOTE :
Unspecifie d item s ar e common .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g o r
hose s o r interfer e wit h othe r parts .
Inspec t th e timin g bel t befor e removin g th e cylinde r
head.
Turn th e crankshaf t pulle y s o tha t th e No . 1 pisto n i s
a t to p dea d cente r (TDC) .
D o th e PC M Memor y Settin g afte r reconnectin g th e
batter y (se e sectio n 11 ).
1 . Remov e th e suppor t strut s fro m th e hood . Fi x th e
hoo d i n a vertica l position , the n reinstal l th e sup -
por t strut s b y usin g 6 x 1. 0 m m bolt s (se e pag e 5-3 ).
2 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
3. Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
4 . Drai n th e engin e coolan t (se e pag e 10-5 ).
5 . Remov e th e stru t brac e (se e pag e 5-3 ).
6 . Remov e th e engine cover (se e pag e 5-3 ).
7 . Remov e th e intak e ai r duc t an d ai r cleane r housin g
assembl y (se e pag e 5-4 ). 8
. Remov e th e throttl e cove r (se e pag e 5-4 ).
9 . Remov e th e throttl e cabl e an d cruis e contro l cabl e
b y loosenin g th e locknuts , the n sli p th e cabl e end s
ou t o f th e accelerato r linkag e (se e pag e 5-4 ).
NOTE :
Take car e no t t o ben d th e cabl e whe n removin g
it . Alway s replac e an y kinke d cabl e wit h a ne w
one .
Adjus t th e throttl e cabl e whe n installin g (se e
sectio n 11 ).
Adjus t th e cruis e contro l cabl e whe n installin g
(se e sectio n 23 ).
10 . Remov e th e uppe r radiato r hos e an d wate r bypas s
hose.
WATE R BYPAS SHOSEUPPE R RADIATO RHOSE
11. Rais e th e coolan t reservoir , the n remov e th e batter y
an d batter y base .
BATTER YBASE
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
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Fuel Suppl y Syste m
System Descriptio n
The fue l suppl y syste m consist s o f a fue l tank , in-tan k
high-pressur e fue l pump , PGM-F I mai n relay , fue l filter ,
fue l pressur e regulator , fue l pressur e regulato r contro l
solenoi d valve , injectors , an d fue l deliver y an d retur n
lines . Thi s syste m deliver s pressure-regulate d fue l t o th e
injector s an d cut s th e fue l deliver y whe n th e engin e i s
no t running .
Fuel Pressur e
Relieving
Befor e disconnectin g fue l pipe s o r hoses , releas e pres -
sur e fro m th e syste m b y loosenin g th e servic e bol t o n
top o f th e fue l filter .
SERVIC E
BOL T
12 N- m(1.2 kgf-m , 8. 7 Ibf-ft )
FUE L
FILTE R
SHOP TOWE L
NOTE:
• A fue l pressur e gaug e can be attache d a t th e ser -
vic e bol t hole .
• Alway s replac e th e washe r betwee n th e servic e
bol t an d th e specia l banj o bol t wheneve r th e ser -
vic e bol t i s loosened .
• Replac e al l washer s wheneve r th e bolt s ar e
removed . Inspectio
n
1 . Reliev e fue l pressure .
2 . Remov e th e servic e bol t o n th e fue l filte r whil e hold -
in g th e banj o bol t wit h anothe r wrench . Attac h th e
specia l tool .
FUEL FILTE R
3. Star t th e engine . Measur e th e fue l pressur e wit h th e
engin e idlin g an d th e vacuu m hos e o f th e fue l pres -
sur e regulato r disconnecte d fro m th e fue l pressur e
regulato r an d pinched . I f th e engin e wil l no t start ,
turn th e ignitio n switc h O N (II) , wai t fo r tw o sec -
onds , tur n i t OFF , the n bac k o n agai n an d rea d th e
fue l pressure .
Pressur e shoul d be :
29 9 - 34 8 kP a (3.0 5 - 3.5 5 kgf/cm
2, 43. 4 - 50. 5 psi )
4 . Reconnec t vacuu m hos e to th e fue l pressur e regula -
tor.
Pressur e shoul d be :
24 0 - 28 9 kP a (2.4 5 - 2.9 5 kgf/cm2, 34. 8 - 41. 9 psi )
I f th e fue l pressur e i s no t a s specified , firs t chec k th e
fue l pum p (se e pag e 11-142 ). I f th e fue l pum p is OK ,
chec k th e following :
• I f th e fue l pressur e i s highe r tha n specified ,
inspec t for :
— Pinche d o r clogge d fue l retur n hos e o r line .
— Fault y fue l pressur e regulato r (se e pag e
11-135 ).
• I f th e fue l pressur e i s lowe r tha n specified , inspec t
for:
— Clogge d fue l filter .
— Fault y fue l pressur e regulato r (se e pag e
11-135 ).
— Fue l lin e leakage .
1
. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e cabl e fro m th e bat -
ter y negativ e terminal .
3. Remov e th e fue l fil l cap .
4. Us e a bo x en d wrenc h o n th e servic e bol t a t th e fue l
filte r whil e holdin g th e specia l banj o bol t wit h
anothe r wrench .
5. Plac e a ra g o r sho p towe l ove r th e servic e bolt .
6 . Slowl y loose n th e servic e bol t on e complet e turn .
7 . Reconnec t th e battery , ente r th e anti-thef t cod e fo r
th e radio , the n ente r th e customer' s radi o statio n
presets .
•
D o no t smok e whil e workin g o n th e fue l system .
Kee p ope n flame s o r spark s awa y fro m you r wor k area .
• B e sur e t o reliev e fue l pressur e whil e th e ignitio n
switch is off .
CLAM P
FUE
L
PRESSUR E
REGULATO R FUE
L
PRESSUR E
GAUG E
07406-004000 1
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PCM Rese t Procedur e
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio , the n writ e dow n th e frequencie s fo r th e radio' s prese t buttons .
2 . Tur n th e ignitio n switc h OFF .
3 . Remov e th e No . 5 6 BAC K UP , RADI O fus e (7. 5 A ) fro m th e under-hoo d fuse/rela y bo x fo r 1 0 second s t o rese t th e PCM .
NOTE :
• Th e A/ T contro l syste m memor y canno t b e cleare d b y usin g th e OB D II Sca n Too l o r Hond a PG M Tester ; b e sur e t o
remov e th e BAC K UP , RADI O fus e t o rese t th e A/ T contro l syste m memory .
• Th e PC M memor y mus t b e rese t afte r reconnectin g th e batter y o r th e BAC K UP , RADI O fus e (se e pag e 11-111 ).
BAC K UP , RADI O(7.5 A ) FUS E
UNDER-HOO DFUSE/RELAY BO XFina l Procedur e
NOTE : Thi s procedur e mus t b e don e afte r an y troubleshooting .
1 . Tur n th e ignitio n switc h OFF .
2 . Disconnec t th e OB D II Sca n Too l o r Hond a PG M Teste r fro m th e Dat a Lin k Connecto r (16P) , o r remov e th e specia l too l
fro m th e Servic e Chec k Connector .
3. Rese t th e PCM .
4. Tur n th e ignitio n switc h O N (II) .
5 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e customer' s radi o statio n presets .
6 . Memoriz e th e engin e idl e spee d signa l i n th e PC M (se e pag e 11-111 ).
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Transmission
Removal
Make sur e lift s ar e place d properl y an d
hois t bracket s ar e attache d t o th e correc t positio n o n
th e engin e (se e sectio n 1 ).
CAUTION : Us e fende r cover s t o avoi d damagin g paint -
ed surfaces .
NOTE: Th e PC M memor y mus t b e rese t afte r reconnectin g
th e batter y o r th e BAC K UP , RADI O fus e (se e pag e 11-125 ).
1 . Befor e yo u disconnec t power , mak e sur e yo u hav e
th e anti-thef t cod e fo r th e radio , the n writ e dow n
the frequencie s fo r th e radio' s prese t buttons .
2. Disconnec t th e batter y negativ e (- ) termina l fro m
th e battery , the n remov e th e positiv e (+ ) terminal .
3. Shif t th e transmissio n int o th e position .
4 . Remov e th e stru t brace .
5 . Remov e th e contro l box .
CAUTION : D o no t remov e th e vacuu m tube s fro m
th e contro l box .
CONTRO L BO X
TRANSMISSIO NSUB-HARNESS
CONNECTO R
AT P DIPSTIC K
PIP E BRACKE T
9. Pul l th e carpe t bac k to expos e th e secondar y heate d
oxyge n senso r (secondar y HO2S ) connector, then
disconnec t th e connector , an d pus h i t ou t fro m
insid e o f th e vehicle .
NOTE : Th e secondar y HO2 S connecto r i s locate d
unde r th e passenger' s seat .
CARPE T
SECONDARY HO2S CONNECTOR
10. Drai n th e automati c transmissio n flui d (ATP) . Reinstal l
th e drai n plu g wit h a ne w sealin g washer .
SEALIN G WASHE R
Replace .
DRAIN PLU G
18 x 1. 5 m m49 N- m (5. 0 kgf-m ,
3 6 Ibf-ft )
6. Disconnec t th e transmissio n sub-harnes s connector ,
an d remov e th e transmissio n sub-harnes s clamp .
7 . Remov e th e thre e bolt s securin g th e AT P dipstic k
pip e bracket .
8 . Remov e th e transmissio n housin g mountin g bolts .
TRANSMISSIO N HOUSIN GMOUNTIN G BOLT S
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Climate contro l uni t an d audi o uni t ('9 6 - 9 8 models) :
SR S component s ar e locate d in thi s area . Revie w th e SR S
componen t locations , precautions , an d procedure s i n th e
Restraint s ( sectio n 24 ) befor e performin g repair s o r ser -
vice .
1. Remov e th e consol e pane l (se e pag e 20-48 ).
2 . Remov e th e cente r ai r vent .
NOTE : Inser t a fla t meta l plat e unde r th e B clips ,
the n detac h th e B clip s b y pryin g up . Pul l th e cente r
ai r ven t backwar d whil e pryin g th e clips .
CENTE R AI RVEN T
3.
META L PROTECTIV EPLATE SEA T
Make sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons. Remov
e th e bolts , the n pul l ou t th e climat e contro l
uni t an d audi o uni t a s a n assembly . Disconnec t th e
connector s an d antenn a leads , the n remov e it .
Bol t locations , 4
6 x 1. 0 m m9.8 N- m(1.0 kgf-m ,
7. 2 Ibf-ft ) CLIMAT
E
CONTRO L UNI TCONNECTOR S
CLIMAT E
CONTRO L UNI THAZAR DWARNIN GSWITCH
CONNECTO RCLOCKCONNECTO R
AUDIO UNI T
FRON T FO G
LIGH T SWITC H
CONNECTO R
ANTENNALEADS
AUDIO UNI TCONNECTOR S
REA R WINDO W
DEFOGGE R SWITC H
CONNECTO R
5. Installatio n i s th e revers e o f th e remova l procedure .
NOTE:
Make sur e th e connector s an d antenn a lea d ar e
connecte d properly .
Ente r th e anti-thef t cod e fo r th e radio , the n ente r
th e customer' s radi o statio n presets .
Clip location s
CLIPCLIP
CLIMAT E CONTRO LUNITDASHBOAR DUPPER BRACKE T
CLIP
PIN
PIN
CLI P
CLIMAT ECONTRO LUNIT
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