Page 1437 of 2492

Contents
GENERAL
Opening clearances
Description of parts
Sub-frame dimensions
Central floor
Main bodywork dimensions40-1
40-3
40-5
40-6
40-7
LOWER STRUCTURE
41-1
41-2
41-3
41-4 Pages40
41
Bodywork
AFront jacking pad
BSill panel stiffener
CRear seat belt mounting
strengthener
DExtreme rear crossmember
UPPER SIDE STRUCTURE
43
43-1
43-3
43-5
43-8
43-9
43-10
43-12
43-15
43-17
43-19 AWindscreen frame
BFrame upright trim
C"A" post assembly
D"A" post trim strengthener
E"A" post trim (scuttle side)
F"B" post strengthener
G"B" post trim with rear section of sill
panel
H"B" post trim only
IWing panel upper front trim
assembly
JPartial sill panelUPPER REAR STRUCTURE
44
44-1
44-2
44-7
44-10
44-11
44-18
44-21
44-23
44-27
44-31
44-35
44-37
44-39
44-41 AHydraulic pump bracket
BRear wing panel
CLights bracket
DWing panel closing device
ERight-hand wing panel trim
FWing panel trim
GRear lights bracket strengthener
HWing panel drip moulding
IRear end panel assembly
JInterior right-hand wheel arch
KUpper rear floor extender
LLower rear floor extender
MRear side member extender
NHood compartment rear partition
assembly
OPENINGS OTHER THAN SIDE DOORS48
48-1
48-2Boot
Hood cover
Page 1483 of 2492
UPPER REAR STRUCTURE
Right-hand wing panel finisher
44E
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
HH H H
OO O O
OO O O
DD D D
CC C C
OO O O
MM M M
PP P P
AA A A
RR R R
TT T T
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
II I I
TT T T
II I I
OO O O
NN N N
SS S S
AA A A
SS S S
SS S S
EE E E
MM M M
BB B B
LL L L
II I I
EE E E
SS S S5
Thickness of the panels concerned (mm)
Panel partition 0.9
Boot rear partition 0.7
Boot rear upper connection 1
Unpicking
Welding13 spot welds on 0.9 mm thickness
1206112024
11983
44-14
Page 1488 of 2492
UPPER REAR STRUCTURE
Wing panel finisher
44F
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
RR R R
EE E E
AA A A
RR R R
BB B B
OO O O
OO O O
TT T T
PP P P
AA A A
RR R R
TT T T
II I I
TT T T
II I I
OO O O
NN N N2
Thickness of the panels concerned (mm)
Panel finisher 0.9
Rear boot partition 0.7
Unpicking
12 spot welds on 0.9 mm thicknessWelding
11990
11988
12007
44-19
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UPPER REAR STRUCTURE
Right-hand interior wheel arch
44J
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
RR R R
EE E E
AA A A
RR R R
PP P P
AA A A
RR R R
TT T T
II I I
TT T T
II I I
OO O O
NN N N
SS S S
TT T T
RR R R
EE E E
NN N N
GG G G
TT T T
HH H H
EE E E
NN N N
EE E E
RR R R2
Thickness of the panels concerned (mm)
Wheel arch 0.7
Rear partition strengthener 0.75
Unpicking
Welding8 spot welds on 0.7 mm thickness
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
RR R R
EE E E
AA A A
RR R R
PP P P
AA A A
RR R R
TT T T
II I I
TT T T
II I I
OO O O
NN N N1
Thickness of the panels concerned (mm)
Interior wheel arch 0.7
Central boot partition 0.75
Unpicking
Welding7 spot welds on 0.7 mm thickness
NN N N
OO O O
TT T T
EE E E
:: : :
at (A), welding of 3 thicknesses.
12098 12097
44-32
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OPENINGS OTHER THAN SIDE DOORS
Boot
48
PRE4801
Disconnect and remove the electrical wiring.
Remove the nuts.
NN N N
OO O O
TT T T
EE E E
:: : :
the light unit must be removed in order to
gain access to the lower mounting bolts. When re-
fitting the struts, seal using preformed mastic for
detachable components.
12472S
48-1
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MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete hydraulic system
52
12290R
Disconnect the wiring (1).
Remove the clips (2) and remove the ram.
RR R R
EE E E
MM M M
OO O O
VV V V
AA A A
LL L L
After removing:
- the bench seat cushion and backrest,
- the quarter light trims,
- the boot side fittings
open the hood cover and immobilise it.Remove the connecting crossmember.
PRE5203
12172-1R
Open the bolt (A) as far as possible.
52-10
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Contents
Page
Upholstery and trim
Boot carpet
Headlining
Front rear quarter panel lining
Rear rear quarter panel lining
Lower rear quarter panel lining
Wheel arch lining71-1
71-2
71-5
71-6
71-7
71-8
73-1 Tailgate lining INTERIOR BODY TRIM
NON-SIDE OPENING ELEMENTS TRIM
71
73
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INTERIOR BODY TRIM
Boot carpet
71A
Tilt the rear seats forwards.
Use unpicking pliers to remove the retaining clips
(A) and (B).
Remove the passenger compartment carpet.
REMOVAL
15409R
PRE7108
71-1