Page 310 of 2492

21-1
21-2
21-3
21-4
21-5
21-5
21-6
21-9
21-19
21-23
21-26
Contents
Page
23-1
23-2
23-3
23-3
23-4
23-5
23-5
23-5
23-6
23-6
23-7
23-8
23-8
23-9
23-15
23-20
23-23
23-27
23-29 Section view
Use
Identification
Gear ratios
Gear change thresholds
Consumables
Parts to be systematically replaced
Oil
Oil change frequencies
Fault warning light
Draining
Filling - levels
Oil pressure
Hydraulic distributor
Automatic transmission (Removal -
Refitting)
Differential output seal
Wiring
Wiring diagram
Checking the "timing point" on the
converter AUTOMATIC TRANSMISSION
23
Transmission
CLUTCH
Identification
Section views
Exploded views
Consumables
Fault finding
Mechanism - Plate
Thrust pad - Fork20
20-1
20-3
20-3
20-4
20-5
20-13
20-14
Identification
Ratios
Capacity -Lubricants
Special notes
Consumables
Parts to be systematically replaced
Fault finding
Gearbox (Removal - Refitting)
5th gear on the vehicle
Differential output seal
Speedometer drive gear
MANUAL GEARBOX21
29-1
29-2
29-9
29-10
29-17
29-24 Consumables
Driveshafts
Front transverse driveshafts
Gaiter on wheel end
Gaiter on gearbox end
Bearing gaiter DRIVESHAFTS
29
Page
Page 339 of 2492
MANUAL GEARBOX
Gearbox (Removal - Refitting)
21
Remove :
- the air filter sleeve,
- the tie-rod from the shock absorber turret,
- the clutch cable. Slacken but do not remove bolt (B) then remove
mounting bolt (C) from the suspended engine
mounting rod.F
engine
99309R
Remove the rear mounting.
Remove shock absorber actuator (on version F8Q).
Remove :
- the expansion bottle,
- the air filter mounting.
Release the wiring.
89204S
Position the engine support tool and take the
weight of the engine and transmission assembly.
98750S
99213S
21-14
Page 369 of 2492
AUTOMATIC TRANSMISSION
Automatic transmission (Removal - Refitting)
23
K7M
ENGINE
Lower the final drive until the tool touches the
ground.
Remove:
- the shock absorber upper mounting bolts,
- the sub-frame mounting bolts. Secure Mot. 1040-01 under the sub-frame.
Extract the engine and transmission assembly by
lifting the body.
Secure the spring-shock absorber assembly with
rope.
Separate the engine and transmission assembly
from the sub-frame by removing:
- the upper radiator hose,
- the power assisted steering reservoir and the
pump,
- the power assisted steering pipe mounting on
the automatic transmission.
Unclip the wiring loom from the sub-frame.
Position the lifting tool.
Remove:
- the right hand mounting,
- the engine tie-bar.
Release the driveshafts.
99588S
98755R
PRG23.3
23-18
Page 374 of 2492
AUTOMATIC TRANSMISSION
Wiring
23
The new generation of A4.2 automatic transmission is fitted with monoblock wiring which means that many
of the intermediate connectors are no longer required. As a result, the method for repairing sensors or
switches is different.
PRG23.5
1 - 55 track connector on the automatic transmission computer
2 - Oil pressure sensor
3 - Electro-hydraulic interface (sealed connector)
4 - Inter engine unit connection
5 - Injection/diagnostic connector
6 - Pressure sensor connector
7 - Speed sensor
8 - Multifunction switch
23-23
Page 375 of 2492

AUTOMATIC TRANSMISSION
Wiring
23
REPAIRING COMPONENTS
Most of the components comprising the mono-
block wiring are not directly interchangeable.
Only the pressure sensor can be replaced without
having to cut the cable.
REPAIRING THE MULTIFUNCTION SWITCH
Initially, this is checked with the 55 track connec-
tor using the bornier Sus. 1228 and the table be-
low.
If this checking procedure highlights a fault, sec-
tion the cable 15 cm from the switch and check
between the section and the 55 track connector.
See the wiring diagram and table below. If one of the insulations or one of the continuities
is not assured, replace the multifunction switch
and refer to note 8074 for the repair procedure.
Refer to notes 8074 and 8075 for repairing the
speed sensor and using the locally made lifting
plate.
99613S4
NOTE: remember to distribute the connection
joints.
LEVER POSITION ASSURED CONTINUITIES ASSURED INSULATIONS
P/N Terminal 44 / EarthTerminals 51 and 52 / Earth
Terminal 27 / Terminal 46
R Terminal 27 / Terminal 46Terminals 44, 51 and 52 /
Earth
D NoneTerminals 44, 51 and 52 /
Earth
Terminal 27 / Terminal 46
3 Terminal 51 / EarthTerminals 44 and 52 / Earth
Terminal 27 / Terminal 46
2 Terminals 51 and 52 / EarthTerminal 44 / Earth
Terminal 27 / Terminal 46
1 Terminal 52 / EarthTerminals 44 and 51 / Earth
Terminal 27 / Terminal 46
99585S
23-24
Page 376 of 2492
AUTOMATIC TRANSMISSION
Wiring
23
Removing the wiring assembly is specific to the
AD4 A4.2.
REMOVAL
Put the vehicle on a two post lift.
Disconnect the battery.
Remove the front left hand wheel.
From the wheel arch:
Remove:
- the earth wire from the multifunction sensor,
- the multifunction sensor mounting bolt (A).
On the vehicle:
- position the lifting plate (tool made locally as
described on the next page).
99586R1
99182S
99613S
98750R1
Remove the engine torque traction link on the
gearbox side.
Remove the speed sensor (mounting bolt (B)).
Remove gear selector control ball joint (C).
Remove all the wiring assembly, taking note of its
position and mountings so that is refitted
correctly.
Disconnect the 52 track connector and the
connector in the inter engine unit. Fit the engine support tool with the support
bracket on the left hand side.
23-25
Page 377 of 2492
AUTOMATIC TRANSMISSION
Wiring
23
There are two possible solutions for manufactu-
ring this plate.
1)By modifying the existing plate on the E7J en-
gine (air filter support plate mounted onto the
cylinder head).
2)By having it manufactured locally
Parts list: - 1 plate of thickness 4 or
5 mm in semi-hard steel,
-
2 HEX M8 × 20 bolts (collar
bolts).
99613S1
99585R
Disconnect the connectors from the pressure sen-
sor and the diagnostic/injection socket.
Disconnect the sealed connector switch.
Remove the wiring.
99613S2
REFITTING
Replace the wiring without securing it.
Refit:
- the speed sensor,
- the multifunction sensor.
Refit the mounting on the gearbox side.
Remove the engine support tool.
Reconnect all the components.
Secure the wiring using its clips.
LIFTING PLATE
23-26
Page 378 of 2492
AUTOMATIC TRANSMISSION
Wiring diagram
23
104 - Ignition switch
119 - Automatic transmission computer
120 - Injection computer
129 - ECO/PERF selector switch
160 - Stop switch
163 - Starter motor
225 - Diagnostic socket
247 - Double headlight relay
250 - Speed sensor
303 - Automatic transmission selector lighting
319 - Air conditioning control panel
535 - ECO/PERF selector switch warning light
569 - 4 speed automatic transmission kickdown
597 - Engine fuse box
645 - Passenger compartment connection unit
754 - Electrical/hydraulic interface
779 - Automatic transmission multifunction switch
780 - Automatic transmission turbine or vehicle speed sensor
781 - Line pressure sensor
R22 - Engine/automatic transmission
R34 - Engine/dashboard
MH - Engine electric earth
MJ - Front right pillar electric earth
23-27