Page 58 of 2492

ENGINE AND PERIPHERALS
Engine - Gearbox
10
F8Q engine
Load positioning tool (example : NAUDER 1805)
SPECIAL TOOLING
B. Vi. 31 -01 Roll pin punches
Mot. 1202 Hose clip pliers
Mot. 1311-06 Tool for removing fuel pipes
T.Av. 476 Ball joint extractor
SPECIAL EQUIPMENT
Brake caliper mounting bolt 3.5
Shock absorber base bolt 17
Track rod end 3.5
Lower ball joint nut 6.5
Driveshaft gaiter mounting bolt 2.5
Wheel bolts 9
Engine tie-bar bolt 6
Suspended engine mounting bolt
on gearbox 5.5
Bolt for suspended engine mounting
pad on front left hand side member 2.5
Front right hand suspended engine
mounting cover bolt on engine 4
Front right hand suspended engine
mounting movement limiter bolt 6
TIGHTENING TORQUES (in daN.m)REMOVAL
Put the vehicle on a two post lift.
Disconnect the battery.
Remove:
- the bonnet,
- the engine undertray.
Drain:
- the gearbox.
- the cooling circuit through the lower radiator
hose (radiator end).
Remove:
- the front wheels,
- the front right hand and left hand
mudguards.
98710R
10-14
Page 59 of 2492

ENGINE AND PERIPHERALS
Engine - Gearbox
10
F8Q engine
- the air inlet sleeve, the air filter and its
mounting,
- the cooling assembly (see section 19
"Radiator"),
- the alternator belt (see section 16
"Alternator").
Disconnect the compressor feed wire (if fitted).
Remove:
- the compressor mounting bolts (if fitted) and
secure it to the front cross member,
- the power assisted steering pump pulley,
- the oil filter,
- the power assisted steering pump mounting
bolts as well as the power assisted steering
pipe bracket bolt.
Move the pump away and secure it to the sub-
frame.
Disconnect:
- the heating hoses on the thermostat
mounting,
98904R1
- the preheating unit (secure it to the engine),
- the accelerator and clutch cables,
- the altimetric sensor corrector,
- the relay plate and the engine connection unit
electrical connector,
- the fuel supply pipe on the diesel filter using
tool Mot. 1311-06,
98756R
99461R
- the connector on the diesel filter. - the brake servo pipe,
- the pipes and connectors on the fast idle and
EGR solenoid valves,
10-15
Page 64 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
E7J Engine
SPECIAL NOTES FOR VEHICLES FITTED WITH A
DRIVER’S AIRBAG
IMPORTANT
To avoid any risks of destroying the rotary switch
under the steering wheel, comply with the
following instructions:
• Before removing the steering column and the
rack, the steering wheel MUST be immobilised
with the wheels straight using a "steering
wheel locking" tool, throughout the whole
operation.
• Any doubts about whether the steering wheel
is centred means that the steering wheel will
have to be removed so that the centring
method described in section 88 "Airbag" can
be applied.
REMINDER: in this case, only qualified, trained
staff can carry out this operation.
Remove:
- the expansion bottle (secure it to the engine),
- the upper right hand mounting bracket of the
radiator and unclip it (left hand side), then
keep it to one side by securing it to the
engine.
98753R
Disconnect:
- the heating hoses on the engine,
98711R1
98714R1
- the fuel, absolute pressure and canister pipes,
- the brake servo pipe.
10-20
Page 68 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
K7M engine
/ AT
SPECIAL TOOLING
Mot. 1040-01 Dummy cradle for removing and
refitting the engine and
transmission assembly
Mot. 1202 Hose clip pliers
Mot. 1311-06 Tool for removing fuel pipes
Front sub-frame mounting bolt 6
Rear sub-frame mounting bolt 11
Upper shock absorber cup mounting bolt 3
Wheel bolts 9
Brake caliper mounting bolt 3.5
Universal steering joint mounting bolt 3.5
Engine mounting pad nut on front
left hand side member mounting 7.5
TIGHTENING TORQUES (in daN.m)
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Drain:
- the cooling circuit from the lower radiator
hose,
- the engine if necessary.
Remove:
- the front wheels,
- the left and right hand mudguards,
- the sub-frame-body tie rods,
- the brake calipers and attach them to the
body,
98710R
- the front bumper,
PRJ1002
10-24
Page 69 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
K7M engine
/ AT
- the heat shield from the exhaust manifold,
- the catalytic converter (disconnect the oxygen
sensor) and attach the exhaust pipe to the
body,
- the horn,
- the tie rod between the shock absorber
turrets,
- the air filter,
- the earth strap,
- the absolute pressure sensor,
- the expansion bottle and attach it to the
engine.
Disconnect:
- the accelerator cable and the kickdown switch
connector,
- the brake servo pipe,
- the relay plate and the engine connection unit
connectors,
98756R2
- the automatic transmission computer
connector,
- the canister pipe.Remove the battery mounting bracket.
Disconnect:
- the injection feed wire in the scuttle panel
and the starter feed wire,
- the fuel supply and return pipes using tool
Mot. 1311-06, unclipping them from their
mounting,
99461R
- the heater hoses on the thermostat.
Unclip the radiator and hold it to one side by
attaching it to the engine.
10-25
Page 75 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F3R engine
- the accelerator and clutch cables,
- the heater hoses on the thermostat mounting.
Remove the battery mounting bracket.
Disconnect:
- the injection feed wire in the scuttle panel
and the starter feed,
98754R
- the brake servo pipe,
- the connectors for the fan, the relays, the
thermistor and the pressostat,
- the pipe on the canister,
- the upper and lower radiator hoses,
- the fuel return and supply pipes, unclipping
them from their mounting.Remove:
- the suspended engine mounting cap,
- the injection computer mounting and attach
it to the engine,
- the expansion bottle and attach it to the
engine,
- the absolute pressure sensor,
- the accessories belt (see section 11).
Unclip the power assisted steering reservoir.
Disconnect the compressor feed wire (if fitted).
Remove:
- the four mounting bolts for the air
conditioning compressor (if fitted), move it to
one side and attach it to the front of the
vehicle,
- the earth strap,
- the nut and eccentric bolt (1) (use a roll pin
punch) from the steering yoke after pushing
the protector back.
97390-1R
10-31
Page 80 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
TIGHTENING TORQUES (in daN.m)
Front sub-frame mounting bolt 6
Rear sub-frame mounting bolt 11
Upper shock absorber cup mounting bolt 3
Wheel bolts 9
Brake caliper bolt 3.5
Universal steering joint mounting bolt 3
Nut for mounting rubber mounting pad
on front left hand side member mounting 7.5
Bolt mounting front right hand suspended
engine mounting cover on engine 4
Nut mounting suspended engine
mounting cover on rubber mounting pad 4.5
Mot. 1040-01 Dummy cradle for removing and
refitting the engine and
transmission assembly
Mot. 1159 Tool for securing the engine on the
sub-frame
Mot. 1311-06 Tool for removing the fuel pipe
SPECIAL TOOLING
REMOVAL
Put the vehicle on a 2 post lift.
Remove the engine undertray.
Disconnect the battery.- the brake calipers and attach them to the
body,
- the sub-frame-body tie rods,98710R
Drain:
- the cooling circuit from the lower radiator
hose (radiator end),
- the engine and gearbox if necessary.
Remove:
- the front wheels,
- the right hand left hand mudguards,
10-36
Page 82 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
Remove:
- the preheating unit (attach it to the engine),
- the fuel return union on the injection pump.
Disconnect:
- the fuel supply pipe on the diesel fuel filter
using tool Mot. 1311-06,
99461R
- the altimetric sensor connector,
- the relay plate and the engine connection unit
electrical connector,
98756R
- the feed wire for the preheating unit in the
scuttle panel and the starter feed.
98754R
- the heater hoses on the thermostat mounting,
98904R1
10-38