1995 LAND ROVER DISCOVERY oil

04GENERAL SPECIFICATION DATA
14
INFORMATION Coil
Make/type Bosch 0221 122 392........................................................................
Distributor
Make/type Lucas 35 DLM8........................................................................
Firing angles 0°-45°-90°(every 45°)±1° ....................................................................
Application 12V Negative ground.......................................................................
Pick-up air gap adjustment
(Pick-up limb/reluctor tooth) 0.20 mm to 0.35 mm.............................................
Pick-up winding resistance 2k to 5k ohms...............................................
Fuses
Type Autofuse (blade type).................................................................................
blow ratings to suit individual circuits
Horns
Make/type Klamix (Mixo) TR99........................................................................
Starter motor
Make and type Bosch 12v.................................................................

04GENERAL SPECIFICATION DATA
18
INFORMATION 300 Tdi ENGINE
Type Direct injection, turbocharged, intercooled.................................................................................
Number of cylinders 4.........................................................
Bore 90,47 mm.................................................................................
Stroke 97,00 mm...............................................................................
Capacity 2495 cc...........................................................................
Compression ratio 19.5:1±0.5:1 ............................................................
Valve operation O.H.V. pushrod operated................................................................
Crankshaft
Main bearing journal diameter 63,475 - 63,487 mm..........................................
Regrind dimensions 63,2333 - 63,246 mm.........................................................
Use 0.010 in U/S bearings
Crankpin journal diameter 58,725 - 58,744 mm................................................
Regrind dimensions 58,4708 - 58,48985 mm.........................................................
Use 0.010 in U/S bearings
Crankshaft end thrust Taken on thrust washers at centre main bearing.......................................................
Crankshaft end float 0,05 - 0,15 mm.........................................................
Main bearings
Number and type 5 halved shells with oil grooves..............................................................
Diametrical clearance 0,0792 - 0,0307 mm.......................................................
Connecting rods
Length between centres 175,38 - 175,43 mm...................................................
Diametrical clearance (big-end bearings) 0,025 - 0,075 mm........................
End float on crankpin 0,15 - 0,356 mm.......................................................
Pistons
Type Aluminium alloy, combustion chamber in crown..................................................................................
Graphite coating on sidewalls.
Skirt diametrical clearance
(at right angle to gudgeon pin) 0,025 - 0,05 mm.........................................
Maximum height above combustion face 0,8 mm.........................
Gudgeon pins
Type Floating.................................................................................
Fit in piston Hand push fit.......................................................................
Diameter 30,1564 - 30,1625 mm..........................................................................
Clearance in connecting rod 0,0025 - 0,0163 mm............................................

GENERAL SPECIFICATION DATA
19
INFORMATION Piston rings
Type:
- Top Barrel edge, chrome plated........................................................................
- Second Taper faced..................................................................
- Oil control Expander and rails..............................................................
Gap in bore:
- Top 0,40 - 0,60 mm........................................................................
- Second 0,30 - 0,50 mm..................................................................
- Oil control 0,3 - 0,6 mm..............................................................
Clearance in piston grooves:
- Second 0,050 - 0,085 mm..................................................................
- Oil control 0,050 - 0,085 mm..............................................................
Camshaft
Drive 30 mm wide dry toothed belt.................................................................................
Location Right hand side (thrust side)...........................................................................
End float 0,1 - 0,2 mm...........................................................................
Number of bearings 4..........................................................
Material Steel shell, white metal lined............................................................................
Valves
Tappet clearance:
- Inlet and exhaust 0,20 mm...................................................
Seat angle:
- Inlet 30° .......................................................................
- Exhaust 45° .................................................................
Head diameter:
- Inlet 38,75 - 39,05 mm.......................................................................
- Exhaust 36,35 - 36,65 mm.................................................................
Stem diameter:
- Inlet 7,960 - 7,975 mm.......................................................................
- Exhaust 7,940 - 7,960 mm.................................................................
Valve lift:
- Inlet 9,67 mm.......................................................................
- Exhaust 9,97 mm.................................................................
Cam lift:
- Inlet 6,81 mm.......................................................................
- Exhaust 7,06 mm.................................................................
Valve head stand down
- Inlet 0,81 - 1,09 mm.......................................................................
- Exhaust 0,86 - 1,14 mm.................................................................
Valve springs
Type Single coil.................................................................................
Length, free 46,28 mm......................................................................
Length, under 21 kg load 40,30 mm.................................................

04GENERAL SPECIFICATION DATA
20
INFORMATION Lubrication
System Wet sump, pressure fed.............................................................................
Pressure, engine warm at normal operating speeds 25 - 55lbf/in
2= 1,76 - 3,87Kgf cm2........
Oil pump:
- Type G-rotor integral with front cover.......................................................................
- Drive off crankshaft nose.....................................................................
Oil pressure relief valve Non-adjustable....................................................
Relief valve spring:
- Full length 51,6mm......................................................................
- Compressed length at 7.71Kg load 31mm................................
Oil filter Screw-on disposable canister.............................................................................
Engine oil cooler Combined with coolant radiator and intercooler...............................................................
FUEL SYSTEM - 300 Tdi
Fuel lift pump type Mechanical with hand primer............................................................
Fuel lift pump pressure 42 - 55 kpa at 1800 rpm.....................................................
Fuel filter Paper element in disposable canister..........................................................................
Air cleaner Paper element type........................................................................
COOLING SYSTEM - 300 Tdi
System type Pressurised, spill return, thermostatically controlled.....................................................................
water and anti freeze mixture. Pump assisted thermo
syphon. Coolant radiator combined with oil cooler and
turbo intercooler.
Cooling fan 11 blade axial flow 433 mm diameter. 1.29:1 drive.......................................................................
ratio. Viscous coupling.
Pump type Centrifugal, impellor, belt driven.........................................................................
Thermostat opening 88° .........................................................
Expansion tank cap pressure 15lbf/in
2= 1,06Kgf cm2(system pressure) ...........................................
CLUTCH - 300 Tdi
Type Valeo diaphragm spring.................................................................................
Centre plate diameter 235 mm.......................................................
Facing material Verto F202 grooved.................................................................
Release bearing Ball journal...............................................................

04GENERAL SPECIFICATION DATA
22
INFORMATION ENGINE - Mpi - 2.0 LITRE
Type 20 T4 - 16 valve twin overhead camshaft.................................................................................
Cylinder arrangement 4 in line.......................................................
Bore 84.45 mm.................................................................................
3.325 in
Stroke 89.00 mm...............................................................................
3.504 in
Capacity 1994 cm
3...........................................................................
121.68 in3
Firing order 1-3-4-2.......................................................................
Compression ratio 10 : 1............................................................
Oil pump
Outer rotor to body clearance 0.05 to 0.10 mm..........................................
Inner rotor tip clearance 0.025 to 0.12 mm...................................................
Outer rotor end float 0.03 to 0.08 mm.........................................................
Oil pressure relief valve
Spring free length 42.0 mm.............................................................
Cooling system
Starts to open 82 to 86°C ...................................................................
Thermostat fully open 88°C .......................................................
Open travel A 9 mm...................................................................
Camshaft
Camshaft end-float 0.06 to 0.25 mm...........................................................
Bearing clearance 0.060 to 0.094 mm............................................................
Service limit 0.15 mm.............................................................
Timing belt tensioner
Spring free length 57.5 to 58.5 mm.............................................................
Cylinder head
Longitudinal warp - maximum 0.1 mm.................................
Transverse warp - maximum 0.1 mm...................................
Diagonal warp - maximum 0.1 mm......................................
Cylinder head height 135.0 to 135.1 mm...............................................
Valve springs
Free length 46.25 mm.......................................................................
Fitted length 37.0 mm.....................................................................
Load at fitted length 255±12 N ..........................................................
Load at valve open length 560±22.5 N ................................................

GENERAL SPECIFICATION DATA
23
INFORMATION Valves
Valve stem diameter:
Inlet 7.09 to 7.10 mm.........................................................................
Exhaust 7.07 to 7.09 mm...................................................................
Valve head diameter:
Inlet 31.7 to 31.95 mm.........................................................................
Exhaust 29.2 to 29.43 mm...................................................................
Valve installed height - maximum 43.4 mm....................................
Valve stem to guide clearance:
Inlet 0.04 to 0.06 mm.........................................................................
Service limit 0.09 mm.............................................................
Exhaust 0.06 to 0.07 mm...................................................................
Service limit 0.10 mm.............................................................
Valve guides
Internal diameter - Inlet and Exhaust 7.137 to 7.162 mm...............................
Overall length:
Inlet 48.5 mm.........................................................................
Exhaust 52.9 mm...................................................................
Valve seats
Valve seat angle - Inlet and Exhaust 45° ................................
Valve seat width - Inlet and Exhaust 1.5 to 2.0 mm................................
Valve face angle:
Inlet and Exhaust 45°to 45°15' .............................................................
Crankshaft
End-float 0.03 to 0.2 mm...........................................................................
Thrust washer halves thickness 2.31 to 2.36 mm.......................................
Main journal diameter 54.005 to 54.026 mm.......................................................
Maximum out of round 0.010 mm............................................
Main bearing diametric clearance 0.03 to 0.07 mm....................................
Big-end journal diameter 47.648 to 47.661 mm..................................................
Maximum out of round 0.010 mm............................................
Big-end bearing diametric clearance 0.04 to 0.08 mm................................
Piston rings
New ring to groove clearance:
Top compression 0.06 to 0.09 mm.............................................................
2nd compression 0.05 to 0.07 mm..............................................................
Oil control rails - expander fitted 0.03 to 0.05 mm......................................
Ring fitted gap:
Top compression 0.25 to 0.35 mm.............................................................
2nd compression 0.3 to 0.5 mm..............................................................
Oil control rails 0.38 to 1.14 mm.................................................................
Pistons
Piston diameter:
Grade A 84.409 to 84.422 mm...................................................................
Grade B 84.423 to 84.436 mm...................................................................
Clearance in bore 0.01 to 0.03 mm.............................................................
Cylinder bore
Grade A 84.442 to 84.455 mm...................................................................
Grade B 84.456 to 84.469 mm...................................................................

ENGINE TUNING DATA
1
INFORMATION ENGINE 3.9 V8i
Type3.9 Litre V8i .................................................................................
Firing order1-8-4-3-6-5-7-2 .....................................................................
Cylinder Numbers
Left bank 1-3-5-7..........................................................................
Right bank 2-4-6-8........................................................................
No 1 Cylinder locationPulley end of left bank ...................................................
Timing marksOn crankshaft vibration damper ..................................................................
Spark plugs
Make/type(8.13:1 Compression) Champion RN11YCC......................................
Gap 0.84-0.96mm..................................................................................
Make/type(9.35:1 Compression) Champion RN11YCC......................................
Gap 0.84-0.96mm..................................................................................
Coil
Make/type Bosch 0-221-122-392,........................................................................
Compression ratio8.13:1 or 9.35:1 .........................................................
Fuel injection systemLucas 14 CUX Hot-wire air flow sensor system .....................................................
electronically controlled
Valve Timing Inlet Exhaust
Opens 32°BTDC .............................................................................. 70°BBDC
Closes 73°ABDC .............................................................................. 35°ATDC
Duration 285° ........................................................................... 285°
Valve peak 104°ATDC ....................................................................... 114°BTDC
Idle speed - controlled by MFI system
- all loads off in neutral 665 to 735 rev/min.....................................................
- auto gearbox in gear, air con operating 650±28 rev/min .........................
- auto gearbox in gear, air con off 600±28 rev/min ....................................
- manual gearbox 700±28 rev/min .............................................................
- manual gearbox, air con operating 750±28 rev/min ................................
Base idle speed525±25 rev/min
See FUEL SYSTEM, Fault..............................................................
diagnosis, Base idle speed setting.
Ignition Timing - dynamic at 800 rev/min max,
vacuum disconnected
8.13:1 compression, non catalyst 2°BTDC±1° .....................................
9.35:1 compression, non catalyst 4°BTDC±1° .....................................
9.35:1 compression, catalyst 5°BTDC±1° ............................................
Exhaust gas
CO content at idle 0.5 to 1.0% max.............................................................

ENGINE TUNING DATA
3
INFORMATION ENGINE 4.0 V8
Type4.0 Litre V8 .................................................................................
Firing order1-8-4-3-6-5-7-2 .....................................................................
Cylinder Numbers
Left bank 1-3-5-7..........................................................................
Right bank 2-4-6-8........................................................................
No 1 Cylinder locationPulley end of left bank ...................................................
Spark plugs
Make/type Champion RN11YCC........................................................................
Gap 0.90 - 1.00 mm.................................................................................. 0.035 - 0.040 in
Coils
Make Lucas 2D1S2................................................................................
Type Twin coils, bank of 4.................................................................................
High Compression Low Compression
Compression ratio 9.35:1............................................................ 8.2:1
Fuel injection systemSagem - Lucas GEMS8 Hot-wire air flow sensor .....................................................
system electronically controlled
Valve Timing Inlet Exhaust
Opens 28°BTDC .............................................................................. 66°BBDC
Closes 77°ABDC .............................................................................. 39°ATDC
Duration 285° ........................................................................... 285°
Valve peak 108°ATDC ....................................................................... 110°BTDC
Idle speed - controlled by GEMS system
all loads off 700±20 rev/min ..............................................................
Base idle speedNot adjustable ..............................................................
Idle air control valve position, checked viaTestBook
CO at idle
vehicles without heated oxygen sensors 1.5% ñ 0.5%.................
Fuel
9.35:1 catalyst 95 RON minimum unleaded.................................................................
USA vehicles - Premium unleaded (PUG) 95 RON minimum.......................
8.2:1 catalyst 91 RON minimum unleaded.................................................................
Non catalyst 91 RON minimum unleaded or leaded.........................................................