1995 JEEP YJ battery

RADIO
RADIO MEMORY
Circuit M1 from the Ignition Off Draw (IOD) fuse
in the Power Distribution Center (PDC) supplies
power for the radio memory. The IOD fuse is re-
moved during vehicle shipping to prevent excessive
battery draw.
Circuit A4 from fuse 8 in the PDC supplies voltage
to the IOD fuse in cavity 12. Circuit A4 is HOT at all
times.
RADIO ILLUMINATION
Circuit E2 supplies battery voltage to the radio il-
lumination lamps when the headlamps or parking
lamps are ON and the dimmer switch is in the LOW
or ON positions.
Circuit E22 supplies battery voltage for the radio
clock and station frequency display. Circuit E22 orig-
inates at the radio illumination relay and is fed by
either circuit F30 or circuit E2 depending on the
switch position inside the relay.
When the headlamps and parking lamps are OFF,
the radio illumination relay is in its normal At-Rest
position. In the At Rest position, the relay connects
circuit F30 from fuse 7 in the fuse block to circuit
E22.
When the headlamps or parking lamps are ON, cir-
cuit L7 from the headlamp switch supplies battery
voltage to the coil side of the radio illumination relay.
Circuit Z1 provides ground for the coil side of the re-
lay.
When voltage is present on circuit L7, the radio il-
lumination relay switches from its at rest position to
connect circuit E2 to circuit E22.
HELPFUL INFORMATION
²Circuit A31 supplies voltage to the fuse block for
circuit F30 when the ignition switch is in the AC-
CESSORY or RUN positions. In these positions the
ignition switch connects circuit A1 from fuse 4 in the
PDC to circuit A31. Circuit A31 powers a bus bar in
the fuse block that feeds circuit F30 through fuse 7.
²Circuit A6 from fuse 3 in the PDC supplies power
to the fuse block for fuse 8. Fuse 8 protects circuit
F33. When the headlamps or parking lamps are ON,the headlamp switch connects circuit F33 to circuit
L7. When the adjustable dimmer switch is in the
LOW to ON positions, it connects circuit L7 to circuit
E1. Circuit E1 powers fuse 10 in the fuse block. Fuse
10 in the fuse block protects circuit E2.
SPEAKERS
Circuit X53 feeds the speaker on the left side of the
instrument panel. Circuit X55 is the return from the
speaker to the radio.
Circuit X54 feeds the right instrument panel
speaker. Circuit X56 is the return from the speaker
to the radio.
The speaker feed and return circuits are double
crimped at the front speakers and continue to the
connector for the rear speakers. If the vehicle is not
equipped with the rear speaker sound bar, a jumper
is installed in the harness to simulate rear speaker
load.
Circuit X51 feeds the left rear speaker. Circuit X57
is the return from the speaker to the radio.
Circuit X52 feeds the right rear speaker. Circuit
X58 is the return from the speaker to the radio.
DIAGRAM INDEX
Component Page
Fuse 3 (PDC)...........................8W-47-3
Fuse 4 (PDC)...........................8W-47-2
Fuse 7 (Fuse Block).......................8W-47-2
Fuse 8 (Fuse Block).......................8W-47-3
Fuse 8 (PDC)...........................8W-47-2
Fuse 10 (Fuse Block)......................8W-47-3
Fuse 12 (PDC)..........................8W-47-2
Headlamp Switch.........................8W-47-3
Ignition Switch..........................8W-47-2
Left Front Speaker........................8W-47-4
Left Rear Speaker........................8W-47-5
Panel Lamp Dimmer Switch..................8W-47-3
Radio............................8W-47-2, 3, 4
Radio Illumination Relay....................8W-47-2
Right Front Speaker.......................8W-47-4
Right Rear Speaker.......................8W-47-5
J8W-47 AUDIO SYSTEMÐYJ VEHICLES 8W - 47 - 1

HEATED REAR WINDOW
HEATED REAR WINDOW
The heated rear window relay supplies power to
heated rear window grid. When the operator presses
the heated rear window switch, the contacts inside
the switch momentarily close and circuit C16 con-
nects the relay timer to ground on circuit Z1. This
causes the relay to change state and complete a cir-
cuit to energize the coil side of the relay and start
the relay timer. Circuit G5 from fuse 9 in the fuse
block supplies voltage to the coil side of the relay.
Circuit Z1 provides ground for the relay.
When the heated rear window relay energizes, the
contacts inside the relay close and connect circuit
F32 to circuit C15. Fuse 3 in the fuse block protects
circuit F32.
Circuit C15 is double crimped at the heated rear
window relay. One branch of circuit C15 powers the
indicator lamp in the heated rear window switch.
The other branch of circuit C15 powers the heated
rear window grid. Circuit Z1 provides ground for the
heated rear window grid.
At the rear window grid, circuits C15 and Z1 pass
through lift gate support struts.
HELPFUL INFORMATION
²When the ignition switch is in the START or RUN
positions, it connects circuit A1 from fuse 4 in the
Power Distribution Center (PDC) to circuit A21. Cir-
cuit A21 supplies battery voltage to the fuse block
bus bar that powers circuit G5 through the fuse in
cavity 9.
²Circuit A6 from PDC fuse 3 supplies battery volt-
age to the fuse block bus bar that feeds fuse 3 and
circuit F32. Check fuse 3 in the PDC and fuse 3 in
the fuse block.
²Check for broken grid lines on the window.
²Check for a broken bus bar or disconnected leads
at the rear window.
²Check for a good ground.
DIAGRAM INDEX
Component Page
Fuse 3 (PDC)...........................8W-48-2
Fuse 4 (PDC)...........................8W-48-2
Fuse 6 (Fuse Block).......................8W-48-2
Fuse 9 (Fuse Block).......................8W-48-2
Heated Rear Window Relay..................8W-48-2
Heated Rear Window Grid...................8W-48-3
Heated Rear Window Switch.................8W-48-3
J8W-48 HEATED REAR WINDOWÐYJ VEHICLES 8W - 48 - 1

FRONT LIGHTING
INDEX
page page
Daytime Running Lamp (DRL) ModuleÐCanadian
Vehicles Only........................... 2
Diagram Index............................ 2
Fog Lamps............................... 1Headlamps............................... 1
Parking Lamps............................ 1
HEADLAMPS
The headlamp switch has three positions: ON,
PARK (parking lamps) and OFF. Two circuits, L2 and
L20, connect the headlamp switch to the headlamp
dimmer/optical horn switch. The dimmer switch feeds
the low and high beams of the headlamps.
HEADLAMP SWITCH IN OFF OR PARKING
LAMP POSITION
Circuit A3 from fuse 7 in the Power Distribution
Center (PDC) supplies battery voltage to the head-
lamp switch. The headlamp switch has an internal
circuit breaker that connects circuit A3 to circuit
L20. The switch connects circuit A3 to circuit L2
when the headlamps are ON.
Circuit L20 connects to the dimmer switch. Circuit
L20 powers the high beams of the head lamps on cir-
cuit L3 when the operator flashes the headlamps
with the turn signal stalk.
HEADLAMP SWITCH IN ON POSITION
When the headlamp switch is in the ON position,
the A3 circuit from the PDC connects to circuit L2.
Circuit L2 connects to circuit L4 through the dimmer
switch. Circuit L4 powers the low beam of the head-
lamps.
When the operator selects high beam operation
with the turn signal stalk, the dimmer switch con-
nects circuit L20 to circuit L3. Circuit L3 supplies
battery voltage to the high beams.
HEADLAMP GROUND
Although circuit Z1 provides ground for both the
right and left headlamps, it has different termination
points for each. For the right headlamp, the Z1 cir-
cuit terminates at the radiator right support. For the
left headlamp, the Z1 circuit terminates at the left
radiator support.
HELPFUL INFORMATION
²Check fuse 7 in the PDC.
²The headlamp switch has an internal circuit
breaker.
²For the left front parking lamp, turn signal, side
marker lamp, headlamp, and fog lamp, circuit Z1 ter-
minates at the left radiator support.²For the right front parking lamp, turn signal, side
marker lamp, headlamp, and fog lamp, circuit Z1 ter-
minates at the right radiator support.
PARKING LAMPS
Circuit A6 from fuse 3 in the Power Distribution
Center (PDC) connects to the fuse block bus bar that
powers circuit F33. Fuse 8 in the fuse block protects
circuit F33. Circuit F33 connects to the headlamp
switch.
The headlamp switch has three positions: ON,
PARK (parking lamps) and OFF, plus a dimmer
switch. When the headlamp switch is in the PARK or
ON position, the switch connects circuit F33 to cir-
cuit L7. From the headlamp switch, circuit L7
branches to power the front parking lamps, rear tail
lamps, and side marker lamps. Circuit L7 also pow-
ers the park lamp relay, if equipped with fog lamps.
GROUND CIRCUIT
²For the left front parking lamp, turn signal, side
marker lamp, headlamp, and fog lamp, circuit Z1 ter-
minates at the left radiator support.
²For the right front parking lamp, turn signal, side
marker lamp, headlamp, and fog lamp, circuit Z1 ter-
minates at the right radiator support.
HELPFUL INFORMATION
²Check fuse 3 in the PDC.
²Check fuse 8 in the fuse block.
²Circuit L7 also feeds the radio, if equipped.
FOG LAMPS
The fog lamps are controlled by the fog lamp
switch and two relays. The fog lamps operate only
when the headlamp switch is in the ON position, and
the operator has selected low-beam operation. When
the headlamps are in high-beam operation, the fog
lamps will not operate.
When the headlamps or parking lamps are ON, cir-
cuit L7 from the headlamp switch supplies battery
voltage to the coil side of the park lamp relay. When
the operator presses the fog lamp switch, it provides
ground for the coil side of the park lamp relay. This
energizes the relay.
J8W-50 FRONT LIGHTINGÐYJ VEHICLES 8W - 50 - 1

When the park lamp relay energizes, the relay con-
tacts close and connect circuit F81 from fuse 6 in the
fuse block to circuit L36. Circuit L36 connects to the
contact side of the high beam relay. The contacts in
the high beam relay are normally closed. Battery
voltage flows through high beam relay to the fog
lamps on circuit L39. Circuit L39 also splices to the
lamp in the fog lamp switch.
Circuit L3 from the dimmer switch provides power
for the high beams of the headlamps and connects to
Circuit G34. Circuit G34 powers the coil side of the
high beam relay. Circuit Z1 provides ground for the
coil. When the operator selects high beam operation
or flashes the optical horn, circuit G34 energizes the
high beam relay. When energized, the normally
closed contacts in the relay open, shutting off battery
voltage to the fog lamps on circuit L39.
HELPFUL INFORMATION
²Circuit A6 from fuse 3 in the PDC supplies voltage
to the fuse block for fuses in cavities 3 and 6. Fuse 6
in the fuse block protects circuit F81 which powers
the contact side of the park lamp relay.
²In the high beam position, the dimmer switch con-
nects circuit L20 from the headlamp switch to circuit
L3. The headlamp switch connects circuit A3 from
fuse 7 in the PDC with circuit L20. Circuits A3 and
L20 are HOT at all times.
DAYTIME RUNNING LAMP (DRL) MODULEÐ
CANADIAN VEHICLES ONLY
On Canadian vehicles, the low-beam headlamps op-
erate when the ignition switch is in the RUN position
and the headlamp switch is OFF.
When the ignition switch is in the START or RUN
positions, circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) connects to circuit A21. Circuit
A21 supplies voltage to circuit G5 through fuse 9 in
the fuse block. Circuit G5 splices to supply battery
voltage to the DRL module.
Circuit L20 from the headlamp switch connects to
the DRL module. Circuit L20 is HOT at all times.
The DRL module receives the vehicle speed sensor
input from circuit G7. Circuit G34 from the DRLmodule provides power for the high beam indicator
lamp in the instrument cluster.
Circuit L4 feeds the low beams of the headlamps.
When the headlamp switch is in the OFF position,
the DRL module powers the left and right headlamps
on circuit L4. When the headlamps are ON, the dim-
mer switch powers the low beams on circuit L4.
Circuit L3 feeds the high beams of the headlamps.
When the operator flashes the high beams with the
turn signal stalk, the DRL senses voltage on circuit
L3. When it senses voltage on circuit L3, the DRL
module stops supplying power to the low beams on
circuit L4.
Circuit Z1 provides ground for the DRL module.
Circuit Z1 terminates at the radiator left side sup-
port.
DIAGRAM INDEX
Component Page
Daytime Running Lamp (DRL) Module. . . .8W-50-3, 7, 9, 11
Fog Lamps.............................8W-50-9
Fog Lamp Switch........................8W-50-9
Fuse 3 (PDC)...........................8W-50-3
Fuse 4 (PDC)..........................8W-50-10
Fuse 6 (Fuse Block).......................8W-50-8
Fuse 7 (PDC)........................8W-50-3, 10
Fuse 8 (Fuse Block).......................8W-50-3
Fuse 9 (Fuse Block)......................8W-50-10
Headlamp Switch....................8W-50-3, 8, 10
Headlamp Dimmer Switch.................8W-50-3, 8
High Beam Relay.........................8W-50-9
Ignition Switch.........................8W-50-10
Instrument Cluster..................8W-50-3 thru 10
Left Headlamp.........................8W-50-4, 6
Left Park, Turn Signal Lamp...............8W-50-4, 6
Left Side Marker Lamp...................8W-50-4, 6
Park Lamp Relay.........................8W-50-8
Powertrain Control Module..................8W-50-11
Right Headlamp........................8W-50-5, 7
Right Park, Turn Signal Lamp..............8W-50-5, 7
Right Side Marker Lamp..................8W-50-5, 7
8W - 50 - 2 8W-50 FRONT LIGHTINGÐYJ VEHICLESJ

WIPERS
INDEX
page page
Diagram Index............................ 2
Rear Wiper System......................... 1WipersÐIntermittent........................ 1
WipersÐStandard.......................... 1
WIPERSÐSTANDARD
A circuit breaker in the fuse block powers the stan-
dard wiper system. The standard wiper system oper-
ates at either LOW or HIGH speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 4 in the Power
Distribution Center (PDC) with circuit A31. Circuit
A31 supplies voltage to circuit V6 through the circuit
breaker in cavity 11 of the fuse block.
Circuit V6 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 provides
ground for the wiper motor and switch.
When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V5 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provide ground for the pump mo-
tor.
WIPERSÐINTERMITTENT
A circuit breaker in the fuse block powers the in-
termittent wiper system. The wiper system operates
at either LOW, HIGH, or DELAY speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 4 in the Power
Distribution Center (PDC) with circuit A31. Circuit
A31 supplies voltage to circuit V6 through the circuit
breaker in cavity 11 of the fuse block.
Circuit V6 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 provides
ground for the wiper motor and switch.When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
The DELAY portion of the wiper switch contains a
variable resistor. The variable resistor connects to
the intermittent wiper module through the wiper
switch harness. The amount of delay selected by the
operator determines the voltage drop through the re-
sistor and the voltage level received by the intermit-
tent wiper module.
After the intermittent wiper control module deter-
mines the amount of delay selected, it cycles the wip-
ers by periodically energizing circuit V3. Circuit V3
powers the wiper motor low speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V5 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provides ground for the pump
motor.
REAR WIPER SYSTEM
In the RUN position, the ignition switch connects
circuit A1 from fuse 4 in the Power Distribution Cen-
ter (PDC) with circuit A22. Circuit A22 connects to a
fuse block in the bus bar that powers circuit V23
through the fuse in cavity 1.
Circuit V23 supplies power to the park switch in
the rear wiper motor. Also, circuit V22 is crimped to
circuit V23 at the rear wiper motor connector. Circuit
V22 supplies current to the rear wiper switch.
In the WIPE or WASH positions, the rear wiper
switch supplies voltage to the wiper motor on circuit
V13. Circuit Z1 provides ground for the wiper motor.
J8W-53 WIPERSÐYJ VEHICLES 8W - 53 - 1

CONNECTOR LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying com-
ponent and connector locations in the vehicle. A con-nector index is provided. Use the wiring diagrams in
each section for connector number identification. Re-
fer to the index for the proper figure number.
CONNECTOR LOCATIONS
Connector # . Color . Location Fig.
C101......BK ...RTFender Side Shield..........1
C102......BK ...RTFender Side Shield Under PDC . .1
C103......BK ...RTFender Side Shield..........1
C104......BK ...LTSide of Battery on Cowl Panel . . .1
C105 2.5L . . . NAT . . RT Rear of Engine............3
C105 4.0L . . . NAT . . RT Rear of Engine............4
C106......BK ...AtLamp...................1
C107......NAT ..Center of Cowl Panel Near
Map Sensor...............1
C108......BK ...LTKick Panel Above Park Brake . . .8
C109......BK ...Under Drivers Seat............8
C110......BK ...Under I.P.Front of Floor Tunnel....6
C111......BK ...Under I.P.Front of Floor Tunnel....6
C112......BK ...Under I.P. RT of Stop Lamp Switch .7
C113......BK ...LTFender Side Shield..........1
C114......BK ...LTSide Cowl Panel............1
C115......BK ...LTFender Side Shield..........1
C116......BK ...LTFender Side Shield..........1
C117......BK ...LTFender Side Shield..........1
C118......BK ...Bottom of Washer Reservoir......2
C119......BK ...Near Bulkhead Disconnect
2.5L only..........Not Shown
C120 2.5L . . . BK . . . Rear of Generator.............3
C120 4.0L . . . BK . . . Rear of Generator.............5
C121 2.5L . . . BK . . . RT Rear of Engine............3
C121 4.0L . . . BK . . . Rear of Generator.............4
C122......BK ...OnReceiver/Drier.............4
C123 2.5L . . . BK . . . RT Side of Engine Rear of Distributor .3
C123 4.0L . . . BK . . . RT Side of Engine Rear of Distributor .4
C124 2.5L . . . BK . . . At End of Distributor Pig Tail.....3
C124 4.0L . . . BK . . . At End of Distributor Pig Tail.....4
C125......GY ...RTSide of Transmission........5
C126......BK ...LTRear of Transmission.........5
C127......BK ...TopofFuel Tank..............9
C128......BK ...TopofRear Cross-member.......9
C129......BK ...TopofRear Cross-member.......9
C130 2.5L . . . BK . . . On Thermostat Housing.........3
C130 4.0L . . . BK . . . On Thermostat Housing.........4
C131 2.5L . . . BK . . . LT Side of Engine Bottom of Intake .3
C131 4.0L . . . BK . . . LT Side of Engine Bottom of Intake .4
C132 2.5L . . . BK . . . Injector #1.................3
C132 4.0L . . . BK . . . Injector #1.................4
C133 2.5L . . . BK . . . Injector #2.................3
C133 4.0L . . . BK . . . Injector #2.................4
C134 2.5L . . . BK . . . Injector #3.................3
C134 4.0L . . . BK . . . Injector #3.................4
C135 2.5L . . . BK . . . Injector #4.................3
C135 4.0L . . . BK . . . Injector #4.................4Connector # . Color . Location Fig.
C136......BK ...Injector #5.................4
C137......BK ...Injector #6.................4
C138 2.5L . . . BK . . . Center of Dash Panel...........1
C138 4.0L . . . BK . . . Center of Dash Panel...........1
C139......BK ...Under Bulkhead LT Side of I.P.....1
C140 2.5L . . . GY . . . LT Rear of Intake.............3
C140 4.0L . . . GY . . . LT Rear of Intake.............4
C141 2.5L . . . BK . . . Rear of Throttle Body..........3
C141 4.0L . . . BK . . . Rear of Throttle Body..........4
C142 2.5L . . . BK . . . On Throttle Body.............3
C142 4.0L . . . BK . . . On Throttle Body.............4
C143 2.5L . . . BK . . . Rear of Intake...............3
C143 4.0L . . . BK . . . Rear of Intake...............4
C144......BK ...Above Bulkhead Disconnect.......1
C145......GY ...OnPower Steering Pump........3
C146......BK ...AtHeadlamp..........Not Shown
C147......YL ...AtSide Marker Lamp..........2
C148......BK ...AtPark/Turn Lamp......Not Shown
C149......BK ...RTSide Behind Bumper.........2
C150......BK ...LTSide Behind Bumper.........2
C151......BK ...AtPark/Turn Lamp............2
C152......YL ...AtSide Marker Lamp. . . .Not Shown
C153......BK ...AtHeadlamp................2
C154......BK ...LTFender Side Shield..........2
C155......BK ...Direct Connection to Horn.......2
C156......BK ...Bottom of Washer Reservoir......2
C201......BK ...LTSide of I.P...............7
C202......BK ...OnFuse Block...............7
C203......BK ...LTKick Panel................7
C204......BK ...LTKick Panel................7
C205......BK ...LTSide Kick Panel Under I.P......7
C206......BK ...AtSpeaker...........Not Shown
C207......BK ...LTofSteering Column Rear
of Cluster.................7
C208......BK ...LTSide of Steering Column......7
C209......BK ...Rear of Switch...............7
C210......BK ...Rear of Switch...............7
C211......BK ...Base of Steering Column........7
C212......BK ...AtWiper Motor..............7
C213......BK ...RTofSteering Column Under I.P. . .7
C214......BK ...RTSide of Cluster Bezel . .Not Shown
C215......BK ...Base of Steering Column........7
C216......BK ...Base of Steering Column........7
C217......BK ...RTSide of Brake Pedal Support . . .7
C218......BK ...Base of Steering Column........7
C219......BK ...Rear of Switch...............7
C220......BK ...Rear of Switch...............7
C221......BK ...Rear of Switch...............7
J8W-90 CONNECTOR LOCATIONSÐYJ VEHICLES 8W - 90 - 1

Connector # . Color . Location Fig.
C222......BK ...Rear of Switch...............6
C223......BK ...Rear of HVAC Switch...........6
C224......BK ...Rear of Radio...............6
C225......BK ...Rear Center of I.P.............6
C226......BK ...Rear of Glove Box LT Side.......6
C227......BK ...Under I.P Right Side...........6
C228......BK ...AtSpeaker...........Not Shown
C229......BK ...RTSide of HVAC Housing.......6
C230......BK ...RTSide of HVAC Housing.......6
C231......BK ...RTKick Panel.............6,7
C232......BK ...TopofI.P.Center Support.......7
C233......BK ...TopofI.P.Center Support.......7
C301......RD ...LTKick Panel................8
C302......BK ...AtBuckle..................8
C303......BK ...LTRear Quarter Panel..........8
C304......BK ...LTRear Quarter Panel..........8
C305......BK ...RTRear Quarter Panel..........8
C306......BK ...AtMotor............Not Shown
C307......BK ...LTSide of I.P. at Lamp.........6
C308......BK ...RTSide of I.P. at Lamp.........7
C309......BK ...AtCHMSL Lamp.......Not Shown
C310......BK ...AtCHMSL Lamp.......Not Shown
C401......BK ...TopofFuel Tank..............9Connector # . Color . Location Fig.
C402......BK ...RTSide of Axle........Not Shown
C403......BK ...RTSide of Roll Bar............8
C404......GY ...LTSide Front of Transmission.....5
C405......BK ...RTSide of Transmission........5
D101............ABSDiode Under I.P.Front of
Floor Tunnel...............6
D201............Taped In Harness Near Wiper
Switch T/O................6
G101............Left of Battery on Dash Panel.....1
G102............Center of Dash Panel...........1
G103 2.5L . .......Rear of Distributor............3
G103 4.0L . .......Rear of Generator.............4
G104 2.5L . .......RTSide of Engine.............3
G104 4.0L . .......RtSide of Engine.............4
G105............RTSide Radiator Closure Panel....2
G106............LTSide Radiator Closure Panel....2
G107............RTSide of Dash Panel.........1
G108 2.5L . .......RTRear of Engine............3
G108 4.0L . .......RTRear of Engine............4
G201.............AtCigar Lighter..............6
G202.............Rear of Radio...............6
8W - 90 - 2 8W-90 CONNECTOR LOCATIONSÐYJ VEHICLESJ

minutes). The use of a locating dowel is recom-
mended during assembly to prevent smearing the
material off location.
Mopar Gasket Maker should be applied sparingly
to one gasket surface. The sealant diameter should
be 1.00 mm (0.04 inch) or less. Be certain the mate-
rial surrounds each mounting hole. Excess material
can easily be wiped off. Components should be
torqued in place within 15 minutes. The use of a lo-
cating dowel is recommended during assembly to pre-
vent smearing the material off location.
ENGINE PERFORMANCE
To provide best vehicle performance and lowest ve-
hicle emissions, it is most important that the tune-up
be done accurately. Use the specifications listed on
the Vehicle Emission Control Information label found
on the engine compartment hood.
(1) Test battery specific gravity. Add water, if nec-
essary. Clean and tighten battery connections.
(2) Test cranking amperage draw (refer to Group
8B, Battery/Starter Service for the proper proce-
dures).
(3) Tighten the intake manifold bolts (refer to
Group 11, Exhaust System and Intake Manifold for
the proper specifications).
(4) Perform cylinder compression test:
(a) Check engine oil level and add oil, if neces-
sary.
(b) Drive the vehicle until engine reaches normal
operating temperature.
(c) Select a route free from traffic and other
forms of congestion, observe all traffic laws and
briskly accelerate through the gears several times.
The higher engine speed may help clean out valve
seat deposits which can prevent accurate compres-
sion readings.
CAUTION: DO NOT overspeed the engine.
(d) Remove all spark plugs from engine. As spark
plugs are being removed, check electrodes for ab-
normal firing indicatorsÐfouled, hot, oily, etc.
Record cylinder number of spark plug for future
reference.
(e) Disconnect coil wire from distributor and se-
cure to good ground to prevent a spark from start-
ing a fire.
(f) Be sure throttle blades are fully open during
the compression check.
(g) Insert compression gage adaptor into the
No.1 spark plug hole. Crank engine until maximum
pressure is reached on gauge. Record this pressure
as No.1 cylinder pressure.
(h) Repeat Step 4g for all remaining cylinders.
(i) Compression should not be less than 689 kPa
(100 psi) and not vary more than 172 kPa (25 psi)
from cylinder to cylinder.(j) If cylinder(s) have abnormally low compres-
sion pressures, repeat steps 4a through 4h.
(k) If the same cylinder(s) repeat an abnormally
low reading, it could indicate the existence of a
problem in the cylinder.
The recommended compression pressures are
to be used only as a guide to diagnosing engine
problems. An engine should NOT be disassem-
bled to determine the cause of low compression
unless some malfunction is present.
(5) Clean or replace spark plugs as necessary. Ad-
just gap (refer to Group 8D, Ignition System for gap
adjustment and torque).
(6) Test resistance of spark plug cables (refer to
Group 8D, Ignition System).
(7) Inspect the primary wire. Test coil output volt-
age, primary and secondary resistance. Replace parts
as necessary (refer to Group 8D, Ignition System and
make necessary adjustment).
(8) Perform a combustion analysis.
(9) Test fuel pump for pressure (refer to Group 14,
Fuel System for the proper specifications).
(10) Inspect air filter element (refer to Group 0,
Lubrication and Maintenance for the proper proce-
dure).
(11) Inspect crankcase ventilation system (refer to
Group 0, Lubrication and Maintenance for the proper
procedure).
(12) For emission controls refer to Group 25, Emis-
sion Controls System for service procedures.
(13) Inspect and adjust accessory belt drives (refer
to Group 7, Cooling System for the proper adjust-
ments).
(14) Road test vehicle as a final test.
HONING CYLINDER BORES
Before honing, stuff plenty of clean shop towels un-
der the bores and over the crankshaft to keep abra-
sive materials from entering the crankshaft area.
(1) Used carefully, the Cylinder Bore Sizing Hone
C-823 equipped with 220 grit stones, is the best tool
for this job. In addition to deglazing, it will reduce
taper and out-of-round as well as removing light
scuffing, scoring or scratches. Usually a few strokes
will clean up a bore and maintain the required lim-
its.
CAUTION: DO NOT use rigid type hones to remove
cylinder wall glaze.
(2) Deglazing of the cylinder walls may be done if
the cylinder bore is straight and round. Use a cylin-
der surfacing hone, Honing Tool C-3501, equipped
with 280 grit stones (C-3501-3810). 20-60 strokes, de-
pending on the bore condition, will be sufficient to
provide a satisfactory surface. Using honing oil
C-3501-3880 or a light honing oil available from ma-
jor oil distributors.
9 - 2 ENGINESJ