MULTI-PORT FUEL INJECTION (MFI)ÐCOMPONENT REMOVAL/INSTALLATION
INDEX
page page
Accelerator Pedal and Throttle Cable........... 58
Air Cleaner Element....................... 59
Air Cleaner Housing....................... 58
Air Conditioning (A/C) Clutch Relay............ 58
Automatic Shutdown (ASD) Relay............. 59
Brake Switch............................ 59
Camshaft Position Sensor................... 60
Crankshaft Position Sensor.................. 60
Engine Coolant Temperature Sensor........... 60
Fuel Filter............................... 60
Fuel Injector............................. 60
Fuel Pressure Regulator.................... 61
Fuel Pump Module........................ 61
Fuel Pump Relay......................... 61
Fuel Rail Assembly........................ 62
Fuel System Pressure Release Procedure....... 62
Fuel Tank Pressure Relief/Rollover Valve........ 62Fuel Tanks.............................. 62
Fuel Tubes/Lines/Hoses and Clamps........... 62
Idle Air Control (IAC) Motor.................. 62
Ignition Coil............................. 62
Intake Manifold........................... 63
Intake Manifold Air Temperature Sensor......... 60
Manifold Absolute Pressure (Map) Sensor....... 63
Oxygen (O2S) Sensor...................... 63
Park Neutral Switch....................... 63
Power Steering Pressure SwitchÐ2.5L
Engine Only............................ 63
Powertrain Control Module (PCM)............. 64
Quick-Connect Fittings..................... 64
Throttle Body............................ 64
Throttle Position Sensor (TPS)............... 65
Torque Converter Clutch Relay............... 65
Vehicle Speed Sensor...................... 66
ACCELERATOR PEDAL AND THROTTLE CABLE
Refer to the Accelerator Pedal and Throttle Cable
section of this group for removal/installation proce-
dures.
AIR CONDITIONING (A/C) CLUTCH RELAY
The A/C clutch relay is located in the power distri-
bution center (PDC) (Figs. 1 or 2). For location of this
relay within the PDC, refer to label on PDC cover.
AIR CLEANER HOUSING
REMOVAL
(1) Unlock clean air hose clamp (Figs. 3 or 4) at air
cleaner cover. To unlock the clamp, attach adjustablepliers to clamp and rotate pliers as shown in figure
5. Remove clean air hose at cover.
(2) Disconnect vacuum lines at air cleaner housing.
(3) YJ Models: Release the three over-center type
clamps securing the housing to the housing bracket.
XJ Models: Remove the housing cover and remove air
cleaner element. Remove two bolts and one nut.
(4) Release the air cleaner housing from the ambi-
ent air inlet and remove housing from vehicle.
INSTALLATION
(1) Position air cleaner housing to body and ambi-
ent air inlet.
(2) YJ Models: Lock the three over-center type
clamps securing the housing to the housing bracket.
XJ Models: Install two bolts and one nut to housing.
Install air cleaner element and cover.
(3) Install vacuum lines to housing.
Fig. 1 PDCÐYJ Models
Fig. 2 PDCÐXJ Models
14 - 58 FUEL SYSTEM COMPONENT REMOVAL/INSTALLATIONJ
FUEL RAIL ASSEMBLY
REMOVAL
WARNING: THE FUEL SYSTEM IS UNDER CON-
STANT FUEL PRESSURE (EVEN WITH THE ENGINE
OFF) OF APPROXIMATELY 131-269 KPA (19-39 PSI).
THIS PRESSURE MUST BE RELEASED BEFORE
SERVICING THE FUEL RAIL.
(1) Remove fuel tank filler tube cap.
(2) Disconnect the negative battery cable from bat-
tery.
(3) Perform the Fuel System Pressure Release Pro-
cedure as described in the Fuel Delivery System sec-
tion of this Group.
(4) Remove and numerically attach a tag (if fuel
injector is not already tagged), the injector harness
connectors. Do this at each injector (Fig. 12).
(5) Disconnect vacuum line from fuel pressure reg-
ulator (Fig. 12).
(6) Disconnect fuel supply line from fuel rail and
the fuel return line from fuel pressure regulator (Fig.
12). Refer to Fuel Tubes/Lines/Hoses and Clamps, or
Quick-Connect Fittings. These can both be found in
the Fuel Delivery section of this group.
(7) Remove fuel rail mounting bolts.
On models with automatic transmissions, it may be
necessary to remove automatic transmission throttle
line pressure cable and bracket. This will aid in fuel
rail assembly removal.
(8) Remove fuel rail by gently rocking until all the
fuel injectors are out of the intake manifold.
INSTALLATION
(1) Position tips of all fuel injectors into the corre-
sponding injector bore in the intake manifold. Seat
injectors into manifold.
(2) Tighten fuel rail mounting bolts to 27 Nzm (20
ft. lbs.) torque.
(3) Connect injector harness connectors to appro-
priate (tagged) injector.
(4) Connect both fuel lines to fuel rail. Refer to the
Fuel Delivery section of this group for procedures.
(5) Connect vacuum supply line to fuel pressure
regulator.
(6) Install protective cap to pressure test port fit-
ting.
(7) Install fuel tank cap.
(8) Connect negative battery cable to battery.
(9) Start engine and check for fuel leaks.
FUEL SYSTEM PRESSURE RELEASE PROCEDURE
WARNING: THE FUEL SYSTEM IS UNDER A CON-
STANT PRESSURE (EVEN WITH THE ENGINE OFF)
OF APPROXIMATELY 100 KPA (14.5 PSI). BEFORE
SERVICING THE FUEL PUMP, FUEL RAIL, FUELLINES, FUEL FILTER OR FUEL INJECTOR, THE
FUEL SYSTEM PRESSURE MUST BE RELEASED.
Refer to the Fuel Delivery System section of this
group. See Fuel Pressure Release procedure.
FUEL TANKS
Refer to the Fuel Tank section of this group for re-
moval/installation procedures.
FUEL TANK PRESSURE RELIEF/ROLLOVER VALVE
Refer to the Fuel Tank section of this group for re-
moval/installation procedures.
FUEL TUBES/LINES/HOSES AND CLAMPS
Refer to the Fuel Delivery System section of this
group for removal/installation procedures. Also refer
to Quick-Connect Fittings in the Fuel Delivery sec-
tion of this group.
IDLE AIR CONTROL (IAC) MOTOR
The IAC motor is mounted to the throttle body ad-
jacent to the throttle position sensor (Fig. 14).
REMOVAL
(1) Disconnect the electrical connector from the
IAC motor.
(2) Remove IAC motor torx head mounting bolts.
(3) Remove IAC motor.
INSTALLATION
(1) Install IAC motor into throttle body and
tighten retaining bolts.
(2) Connect electrical connector to IAC motor.
IGNITION COIL
Refer to Group 8D, Ignition Systems for removal/
installation procedures.
Fig. 14 Idle Air Control MotorÐRemoval/
InstallationÐTypical
14 - 62 FUEL SYSTEM COMPONENT REMOVAL/INSTALLATIONJ
AW-4 TRANSMISSION OVERHAUL
INDEX
page page
Cleaning and Inspection................... 214
Direct Clutch Overhaul.................... 228
First-Reverse Brake Piston and Transmission Case
Overhaul............................. 247
Forward Clutch Overhaul................... 232
Front Planetary Gear Overhaul.............. 237
Manual Valve Shaft Overhaul............... 215
Oil Pump Overhaul....................... 216
Overdrive Planetary Gear and Clutch Overhaul . . 218Overdrive Support Overhaul................ 226
Overhaul Service Tools.................... 201
Rear Planetary, No. 2 One-Way Clutch and Output
Shaft Overhaul......................... 244
Second Brake Overhaul................... 241
Sun Gear and No. 1 One-Way Clutch Overhaul . . 238
Transmission Assembly and Adjustment........ 265
Transmission Disassembly................. 201
Transmission Valve Body Overhaul........... 250
OVERHAUL SERVICE TOOLS
The special tools needed to overhaul the AW-4
transmission are provided in Tool Kit 6294. However,
Pressure Test Port Adapter 7554 is not included in
this kit and must be ordered separately. The over-
haul tool kit and test port adapter are available
through the parts division and dealer special tool
program.
TRANSMISSION DISASSEMBLY
(1) Remove torque converter.
(2) Remove lower half of filler tube if not previ-
ously removed.
(3) Remove clamps attaching wire harness and
throttle cable (Fig. 1) to transmission.(4) Remove shift lever from manual valve shaft at
left side of transmission.
(5) Remove park/neutral position switch.
(6) Remove speed sensor (Fig. 2).
Fig. 1 Typical Harness And Cable Clamp Attachment
Fig. 2 Speed Sensor Removal
JAW-4 TRANSMISSION OVERHAUL 21 - 201
off switch for battery voltage. If no voltage is present
test pressure cut-off switch. If voltage is present go
to next step.
(5) With ohmmeter test harness connector ground
circuit for continuity to ground. If circuit is open, (no
continuity) repair ground circuit. If circuit test OK
and clutch does not engage refer to Powertrain Diag-
nostic Service Manual for A/C clutch circuit test.
AIR CONDITIONING CONTROLSÐYJ VEHICLES
The air conditioning circuit consists of 3 segments;
battery supply, blower motor and compressor clutch.
The 3 segments have a common connection point at
the blower switch.
The power supply circuit extends from the HTR/
FAN fuse to the blower switch. From the blower
switch, battery feed is routed to the blower motor
and compressor clutch circuit.
Refer to Group 8W Wiring Diagrams for wiring
schematic and terminals. Use volt ohmmeter to test
switches.
COMPRESSOR CLUTCH
The clutch assembly consists of a stationary elec-
tromagnetic coil, hub bearing pulley assembly, and
clutch plate. When the coil is energized the plate is
magnetically engaged with the pulley and turns the
compressor shaft.
COMPRESSOR CLUTCH TEST
(1) Unplug clutch coil connector.
(2) Connect jumper wire from battery positive post
to clutch coil connector. The clutch should engage, if
not leave jumper wire connected and go to next step.
(3) Connect jumper wire from clutch coil frame to
chassis ground. The clutch should engage, if not re-
pair clutch coil ground or replace coil.
A/C COMPRESSOR CLUTCH RELAY
The A/C compressor clutch relay controls the 12-
volt source to the A/C clutch. The relay is activated
when the PCM receives a A/C request signal. The
PCM then sends a ground signal to the relay. The re-
lay is activated and sends 12-volts to the clutch coil
which energizes the clutch. The relay is located in
the power distribution center.
COMPRESSOR CLUTCH RELAY TEST
For test procedure refer to Powertrain Diagnostic
Service Manual for A/C clutch relay circuit test.
LOW-PRESSURE HIGH-PRESSURE CUT-OFF
SWITCH
The pressure cut-off switch is located on the filter
drier and is wired in series with compressor clutch.
The switch interrupts the power to the compressorclutch circuit when the pressure drops to 193 kPa (28
psi) or increases above 3100 to 3375 kPa (450 to 490
psi).
PRESSURE CUT-OFF SWITCH TEST
(1) Turn ignition switch to RUN, A/C blower switch
to ON and control set to MAX.
(2) Unplug pressure cut-off switch connector and
test feed circuit from the thermostatic, should be bat-
tery voltage. If not, proceed to thermostatic control
tests.
(3) Test for continuity between the switch termi-
nals. If continuity is not present recover refrigerant
system, replace switch, evacuate and recharge sys-
tem.
THERMOSTATIC CONTROL
Cycling of the compressor and therefore the tem-
perature of the outlet air is regulated by the thermo-
static control. A thermal sensor extends from the
control to the evaporator housing. When the temper-
ature of the evaporator drops below the set tempera-
ture, the thermostatic control opens the clutch
circuit. The circuit remains open until evaporator
temperature rises above the set temperature.
THERMOSTATIC CONTROL TEST
(1) Turn ignition switch to RUN, A/C blower switch
to ON and thermostatic control set to MAX cool.
(2) Test thermostatic control feed terminal from
blower switch, should be battery voltage. If not re-
pair open from blower switch.
(3) Test thermostatic control output terminal to
pressure cut-out switch, should be battery voltage. If
not, replace thermostatic control.
BLOWER MOTOR SWITCH
The blower switch controls blower motor speed.
The blower motor segment consists of the 3 wires
from the blower switch to the motor. Through the
switch, the 3 wires connect the motor brushes to bat-
tery supply. When connected to battery feed, the sep-
arate brushes provide the 3 blower speeds LO, MED,
and HIGH.
BLOWER MOTOR SWITCH TEST
(1) Turn ignition to RUN position.
(2) Test battery side of fuse for battery voltage. If
not, repair open from ignition switch.
(3) Test A/C blower switch feed circuit from fuse
box should be battery voltage. If not, repair open
from fuse panel.
(4) Test A/C blower switch LO terminal with
blower switch in LO, should be battery voltage. If
not, replace switch.
(5) Test A/C blower switch MED terminal with
blower switch in MED, should be battery voltage. If
not, replace switch.
24 - 16 HEATING AND AIR CONDITIONINGJ
BUMPERÐXJ, LIFTGATE LICENSE PLATE
SCREW ANCHOR.....................23-65
BUMPERÐXJ, REAR SEATBACK LATCH
STRIKER...........................23-84
BUMPERS......................13-16,13-5
BUS, CCD; FUEL/IGNITION (XJ).......8W-30-5
BUSHING AND PISTON CLEARANCE,
AW-4 .............................21-339
BUSHING REPLACEMENT, AXLE......2-12,2-34
BUSHING REPLACEMENT, LEAF SPRING
EYE; FRONT SUSPENSION AND AXLE.....2-17
BUSHING REPLACEMENT, LEAF SPRING
EYE; REAR SUSPENSION AND AXLES . . . 3-5,3-7
BUSHINGS, CLUTCH AND BRAKE PEDAL . . . 0-22
BUZZER, COMBINATION; INTERIOR
LIGHTING (YJ)....................8W-44-1
BUZZER MODULE.................8U-1,8U-2
BUZZER MODULE SCHEMATIC - YJ.......8U-4
CABLE, ACCELERATOR PEDAL AND
THROTTLE.....................14-17,14-58
CABLE ADJUSTMENT, PARK INTERLOCK . 21-195
CABLE ADJUSTMENT, SHIFT...........21-195
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE.........................21-194
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE VALVE....................21-71
CABLE ADJUSTMENT (XJ), PARK
INTERLOCK........................21-101
CABLE ADJUSTMENT (XJ), SHIFT.......21-100
CABLE ADJUSTMENT (XJ/YJ), THROTTLE
VALVE..............................21-101
CABLE REMOVE/INSTALL, SERVO.......8H-10
CABLE REPLACEMENT, TRANSMISSION
THROTTLE.........................21-193
CABLE REPLACEMENT (XJ), PARKING
BRAKE REAR.........................5-67
CABLE REPLACEMENT (YJ), PARKING
BRAKE FRONT........................5-67
CABLE REPLACEMENT (YJ), PARKING
BRAKE REAR.........................5-68
CABLE REPLACEMENTÐXJ, LATCH
RELEASE...........................23-11
CABLE RESISTANCE, SPARK PLUG......8D-14
CABLE, SERVO.......................8H-1
CABLE, SPEEDOMETER.................0-33
CABLE TENSIONER ADJUSTMENT
(XJ/YJ), PARKING BRAKE...............5-69
CABLE TENSIONER REPLACEMENT (XJ),
PARKING BRAKE......................5-66
CABLE, THROTTLE...................14-17
CABLE/LINKAGE ADJUSTMENT,
GEARSHIFT.........................21-71
CABLES, DISTRIBUTOR CAP AND
ROTOR, IGNITION.....................0-20
CABLES, SPARK PLUG SECONDARY.....8D-14,
8D-24
CABLES, VENT DOOR CONTROL.........24-32
CALIBRATION, COMPASS...............8C-5
CALIPER ASSEMBLY...................5-50
CALIPER CLEANING AND INSPECTION.....5-50
CALIPER DISASSEMBLY................5-48
CALIPER INSTALLATION................5-51
CALIPER OPERATION AND WEAR
COMPENSATION......................5-45
CALIPER REMOVAL....................5-48
CAMSHAFT......................9-32,9-74
CAMSHAFT PIN REPLACEMENT......9-34,9-75
CAMSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-60
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ)................8W-30-3
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (YJ)................8W-30-3
CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-17,8D-2
CAMSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ-RHD)............8W-30-3
CAMSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-46
CAMSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS
...................8D-6
CAMSHAFT POSITION SENSORÐPCM
INPUT
.............................14-22
(CANADA ONLY)ÐXJ, DAYTIME
RUNNING LIGHTS
....................8L-15
(CANADA ONLY)ÐYJ, DAYTIME
RUNNING LIGHTS
....................8L-30
CANISTER, EVAP
..................25-4,25-7CAP AND ROTOR, IGNITION CABLES,
DISTRIBUTOR........................0-20
CAP, DISTRIBUTOR....................8D-7
CAP, FUEL TANK FILLER TUBE;
EMISSION CONTROL SYSTEMS......25-4,25-7
CAP, FUEL TANK FILLER TUBE; FUEL
SYSTEM............................14-13
CAP, RADIATOR PRESSURE.............7-25
CAPACITIES, COOLING SYSTEM..........7-45
CAPACITIES, FLUID.....................0-3
CAPACITIES, FUEL TANK..........14-13,14-67
CAPACITY TEST, FUEL PUMP............14-7
CAR REPLACEMENT, PITMAN SHAFT
SEALSÐIN.........................19-23
CARDAN (CV), DOUBLE................16-11
CARDAN, SINGLE....................16-10
CARGO BARRIERÐXJ................23-101
CARGO LAMP AND DOME LAMP;
INTERIOR LIGHTING (XJ-RHD)........8W-44-1
CARGO LAMP, COURTESY LAMPS AND
DOME LAMP; INTERIOR LIGHTING (XJ) . 8W-44-1
CARGO LAMPÐXJ...................23-94
CARPET/MATÐXJ, FRONT.............23-99
CARPET/MATÐXJ, REAR.............23-100
CARPETÐYJ.......................23-156
CARPETS AND FLOOR MATSÐXJ.......23-99
CARRIERÐYJ, EXTERNAL SPARE/
WHEEL TIRE.......................23-133
CASE (4WD VEHICLES), TRANSFER........0-24
CASE ASSEMBLY, TRANSFER....21-294,21-319
CASE CHANGES, TRANSFER...........21-307
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-125
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-30,9-73
CASE COVER, TIMING..............9-31,9-72
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-289,21-310
CASE IDENTIFICATION, TRANSFER.....21-284,
21-307
CASE INSTALLATION, TRANSFER . 21-288,21-309
CASE LUBRICANT AND FILL LEVEL,
TRANSFER.........................21-284
CASE, NP231 TRANSFER.......21-283,21-305
CASE, NP242 TRANSFER.......21-307,21-331
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-247
CASE REMOVAL, TRANSFER.....21-287,21-309
CASE SKID PLATE, TRANSFER......13-15,13-3
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-333
CATALYTIC CONVERTER............11-1,11-4
CATALYTIC CONVERTOR................25-1
CAUTIONS, AND WARNINGS, NOTES;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-1
CCD BUS; FUEL/IGNITION (XJ)........8W-30-5
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-12
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-28
CERTIFICATION LABEL, VEHICLE SAFETY . Intro.-4
CHAIN AND SPROCKETS, TIMING....9-31,9-73
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL
..........................0-16
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE
................2-23
CHANGE, LUBRICANT; REAR
SUSPENSION AND AXLES
...........3-13,3-31
CHANGE, REFILLING AFTER OVERHAUL
OR FLUID/FILTER
..............21-100,21-182
CHANGES AND PARTS
INTERCHANGEABILITY, TRANSMISSION
. . . 21-67
CHANGES, TRANSFER CASE
...........21-307
CHANNEL REPLACEMENTÐYJ, DOOR
FRAME GLASS
......................23-142
CHARGING, BATTERY
..................8A-7
CHARGING REFRIGERANT SYSTEM
......24-11
CHARGING SYSTEM; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS
.......................8A-17
CHARGING SYSTEM; CHARGING
SYSTEM (XJ)
.....................8W-20-1
CHARGING SYSTEM; CHARGING
SYSTEM (XJ-RHD)
.................8W-20-1
CHARGING SYSTEM; CHARGING
SYSTEM (YJ)
.....................8W-20-1CHARGING SYSTEM INDICATOR LAMP;
INSTRUMENT CLUSTER (XJ).........8W-40-3
CHARGING SYSTEM SPECIFICATIONS....8A-23
CHARGING TIME TABLE, BATTERY........8A-8
CHART, MAIN BEARING FITTING......9-48,9-90
CHART, XJ PERFORMANCE
TEMPERATURE AND PRESSURE.........24-13
CHART, YJ PERFORMANCE
TEMPERATURE AND PRESSURE.........24-13
CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP
RING.............................21-334
CHARTS, BRAKELINE..................5-12
CHARTS, DIAGNOSIS GUIDES...........21-77
CHARTS, GEARTRAIN OPERATION AND
APPLICATION.......................21-169
CHARTS, INSPECTION AND DIAGNOSIS.....6-4
CHASSIS AND BODY COMPONENTS.......0-28
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-28
CHECK VALVE TEST, POWER BOOSTER.....5-9
CHECKING FLUID LEVEL AND
CONDITION........................21-182
CHECKS, PRELIMINARY.................7-5
CHIME/BUZZER MODULE; INTERIOR
LIGHTING (XJ)....................8W-44-2
CHIME/BUZZER MODULE; INTERIOR
LIGHTING (XJ-RHD)................8W-44-2
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (XJ)....................8W-51-1
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (XJ-RHD)................8W-51-1
CHMSL LAMPS, STOP LAMPS; REAR
LIGHTING (YJ)....................8W-51-1
(CHMSL)ÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-12
(CHMSL)ÐYJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-28
CIGAR LIGHTER; HORN/CIGAR LIGHTER . . . 8E-1
CIGAR LIGHTER; HORN/CIGAR LIGHTER
(YJ).............................8W-41-1
CIGAR LIGHTER; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
CIRCUIT IDENTIFICATION; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-1
CIRCUIT REMOVE/INSTALL, PRINTED....8E-19,
8E-40
CIRCUIT SENSEÐPCM INPUT, IGNITION . . 14-23
CIRCUIT VOLTAGE, OPEN...............8A-6
CLAMPS, FUEL TUBES/LINES/HOSES . 14-62,14-9
CLASSIFICATION OF LUBRICANTS.........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY...........................8A-23
CLEANER, AIR.......................14-29
CLEANER ELEMENT, AIR; EMISSION
CONTROL SYSTEMS...................25-7
CLEANER ELEMENT, AIR; FUEL SYSTEM . . 14-59
CLEANER ELEMENT, AIR; LUBRICATION
AND MAINTENANCE...................0-18
CLEANER HOUSING, AIR...............14-58
CLEANING AND INSPECTION, CALIPER....5-50
CLEANING AND INSPECTION, GEAR......19-42
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-125
CLEANING OF TIRES...................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE
................2-37
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES
...............3-20
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM
....................7-22
CLEARANCE AND RAMP ANGLE,
GROUND
............................0-11
CLEARANCE, AW-4 BUSHING AND
PISTON
...........................21-339
CLOCKSPRING
.......................19-51
CLUSTER AND GAUGE HOUSINGSÐYJ,
INSTRUMENT
......................23-151
CLUSTER ASSEMBLY REMOVE/INSTALL
. . 8E-17,
8E-35
CLUSTER BEZELÐXJ, INSTRUMENT
.....23-80
CLUSTER BEZELÐYJ, INSTRUMENT
....23-151
CLUSTER CONNECTORS (RHD)
.........8E-11
CLUSTER, GAUGE PACKAGE
.......8E-31,8E-43
CLUSTER GROUND; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-3
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
CONTENTS; INSTRUMENT PANEL AND
GAUGESÐXJ........................8E-24
CONTENTS; LAMPS...................8L-19
CONTINUITY (LEFT POSITION), POWER
MIRROR SWITCH.....................8T-3
CONTINUITY, POWER SEAT SWITCH......8R-2
CONTINUITY (RIGHT POSITION), POWER
MIRROR SWITCH.....................8T-3
CONTINUITY TESTS, IGNITION SWITCH . . . 8D-30
CONTROL AND DISPLAY SYMBOLS,
INTERNATIONAL VEHICLE.............Intro.-5
CONTROL AND DISPLAY SYMBOLS,
VEHICLE.........................Intro.-10
CONTROL CABLES, VENT DOOR.........24-32
CONTROL DIAGNOSTIC TROUBLE CODE,
SPEED..............................8H-5
CONTROL, FUEL PUMP ELECTRICAL......14-5
CONTROL (IAC) MOTOR, IDLE AIR; FUEL
SYSTEM............................14-62
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (XJ)................8W-30-2
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (YJ)................8W-30-2
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (XJ-RHD)............8W-30-2
CONTROL (IAC) MOTORÐPCM OUTPUT,
IDLE AIR...........................14-27
CONTROL INFORMATION (VECI) LABEL,
VEHICLE EMISSION....................25-1
CONTROL MODULE (PCM) 60-WAY
CONNECTOR, POWERTRAIN............14-40
CONTROL MODULE (PCM),
POWERTRAIN; EMISSION CONTROL
SYSTEMS...........................25-7
CONTROL MODULE (PCM),
POWERTRAIN; FUEL SYSTEM......14-20,14-64
CONTROL MODULE (PCM),
POWERTRAIN; IGNITION SYSTEMS......8D-11,
8D-23,8D-5
CONTROL MODULE, POWERTRAIN . . . 8H-1,8H-7
CONTROL MODULE (TCM) SERVICE,
TRANSMISSION.....................21-183
CONTROL MODULE, TRANSMISSION;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
CONTROL MODULEÐ4.0L ENGINE ONLY,
TRANSMISSION; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
CONTROL MOTOR TEST, IDLE AIR.......14-49
CONTROL PANEL LAMP, ACCESSORY
LAMP AND HEATER; INTERIOR
LIGHTING (YJ)....................8W-44-1
CONTROL REPLACEMENT, HEATER.......24-32
CONTROL REPLACEMENT, HEATER AND
A/C................................24-23
CONTROL SERVO REMOVE/INSTALL,
SPEED..............................8H-9
CONTROL SERVO, SPEED..........8H-1,8H-6
CONTROL SWITCH REMOVE/INSTALL,
SPEED..............................8H-9
CONTROL SWITCH, SPEED.........8H-1,8H-6
CONTROL SYSTEM, EMISSION...........0-20
CONTROL SYSTEM, EVAP
(EVAPORATION)......................25-4
CONTROL SYSTEM MAINTENANCE,
EMISSION............................0-4
CONTROL THERMOSTAT, TEMPERATURE . . 24-34
CONTROL, THERMOSTATIC.............24-16
CONTROL UNIT (ECU), ELECTRONIC......5-34
CONTROL UNIT (HCU), HYDRAULIC.......5-33
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
CONTROL VALVE FITTING O-RING SEAL,
FLOW..............................19-14
CONTROL, VEHICLE SPEED; VEHICLE
SPEED CONTROL (XJ)..............8W-33-1
CONTROL, VEHICLE SPEED; VEHICLE
SPEED CONTROL (XJ-RHD)..........8W-33-1
CONTROLÐPCM INPUT, SPEED
.........14-25
CONTROLÐPCM OUTPUT, SPEED
.......14-29
CONTROLS AND COMPONENTS,
TRANSMISSION
......................21-67
CONTROLS, EMISSION
.................25-4
CONTROLSÐPCM INPUT, AIR
CONDITIONING (A/C)
..................14-21CONTROLSÐXJ VEHICLES, AIR
CONDITIONING......................24-15
CONTROLSÐYJ VEHICLES, AIR
CONDITIONING......................24-16
CONVERSION FORMULAS AND
EQUIVALENT VALUES...............Intro.-11
CONVERSION, METRIC..............Intro.-16
CONVERSION, METRIC AND ENGLISH/
SAE .............................Intro.-11
CONVERTER, CATALYTIC............11-1,11-4
CONVERTER CLUTCH RELAY TEST,
TORQUE............................14-48
CONVERTER CLUTCH RELAY, TORQUE....14-65
CONVERTER CLUTCH RELAYÐPCM
OUTPUT, TORQUE....................14-29
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAY, TORQUE; FUEL/IGNITION
(XJ).............................8W-30-4
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAY, TORQUE; TRANSMISSION
CONTROLS (YJ)...................8W-31-1
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAYÐ2.5L ENGINE ONLY,
TORQUE; TRANSMISSION CONTROLS
(XJ).............................8W-31-1
CONVERTER DIAGNOSIS, TORQUE . 21-86,21-87,
21-88
CONVERTER HOUSING LEAK DIAGNOSIS . . 21-75
CONVERTER INSTALLATION,
TRANSMISSION.....................21-117
CONVERTER INSTALLATION,
TRANSMISSION AND TORQUE.........21-199
CONVERTER REMOVAL, TRANSMISSION . 21-115
CONVERTER REMOVAL, TRANSMISSION
AND TORQUE......................21-198
CONVERTER STALL TEST..............21-74
CONVERTER STALL TEST, TORQUE.....21-178
CONVERTER STATOR CLUTCH
INSPECTION, TORQUE................21-199
CONVERTER, TORQUE...........21-167,21-67
CONVERTERÐPUMP SEALÐDRIVE
PLATE SERVICE.....................21-116
CONVERTOR, CATALYTIC................25-1
COOLANT............................7-20
COOLANT RESERVE/OVERFLOW SYSTEM . . 7-24
COOLANT ROUTING, SYSTEM.............7-1
COOLANT TEMPERATURE GAUGE,
ENGINE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
COOLANT TEMPERATURE SENSOR.......25-7
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL SYSTEM................14-60
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (XJ).........8W-30-3
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (YJ).........8W-30-3
COOLANT TEMPERATURE SENSOR,
ENGINE; IGNITION SYSTEMS.......8D-19,8D-5
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (XJ-RHD).....8W-30-3
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; FUEL SYSTEM................14-46
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; IGNITION SYSTEMS............8D-9
COOLANT TEMPERATURE SENSORÐ
PCM INPUT, ENGINE
..................14-23
COOLANT TEMPERATURE WARNING
LAMP, ENGINE; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-1
COOLANT TEMPERATURE WARNING
LAMP, ENGINE; INSTRUMENT
CLUSTER (XJ-RHD)
................8W-40-1
COOLER FLOW TESTING,
TRANSMISSION
.....................21-113
COOLER LINE AND FITTING SERVICE,
TRANSMISSION
.....................21-111
COOLER LINE FITTINGS, TRANSMISSION
. 21-197
COOLER REVERSE FLUSHING,
TRANSMISSION
.....................21-114
COOLER SERVICE, TRANSMISSION
.....21-196
COOLERS, TRANSMISSION OIL
..........7-36
COOLING FANÐXJ MODELS WITH 4.0L
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC
...........................7-35
COOLING SYSTEM; COOLING SYSTEM
......7-1
COOLING SYSTEM; HEATING AND AIR
CONDITIONING
......................24-10
COOLING SYSTEM CAPACITIES
..........7-45COOLING SYSTEM CLEANING/REVERSE
FLUSHING...........................7-22
COOLING SYSTEM COMPONENTS.........7-1
COOLING SYSTEM DIAGNOSIS............7-6
COOLING SYSTEM, DRAINING...........7-21
COOLING SYSTEM, ENGINE.............0-18
COOLING SYSTEM FANS................7-32
COOLING SYSTEM FOR LEAKS, TESTING . . . 7-22
COOLING SYSTEM HOSES..............7-32
COOLING SYSTEM, REFILLING...........7-21
CORE AND HOUSING, HEATER..........24-33
CORE, HEATER......................24-26
COURTESY LAMPS AND DOME LAMP,
CARGO LAMP; INTERIOR LIGHTING
(XJ).............................8W-44-1
COURTESY LAMPS AND DOME LAMPS;
INTERIOR LIGHTING (YJ)............8W-44-1
COURTESY LAMPS, READING...........8C-1
COVER AND DISC INSTALLATION,
CLUTCH.............................6-10
COVER AND DISC REMOVAL, CLUTCH.....6-10
COVER AND DISC RUNOUT, CLUTCH.......6-3
COVER AND FRAMEÐXJ, BUCKET
SEATBACK..........................23-81
COVER, ENGINE CYLINDER HEAD....9-22,9-64
COVER, FRAME CROSSMEMBER........13-16
COVER OIL SEAL REPLACEMENT,
TIMING CASE....................9-30,9-73
COVER REPLACEMENT, PITMAN SHAFT
AND SIDE..........................19-28
COVER, TIMING CASE..............9-31,9-72
COVERÐXJ, BUCKET SEAT CUSHION....23-81
COVERÐXJ, PARKING BRAKE HANDLE . . . 23-94
COVERÐXJ, REAR SEAT CUSHION......23-82
COVERÐXJ, REAR SEATBACK..........23-84
COVERSÐXJ, B/C-PILLAR AND
LIFTGATE PILLAR TRIM...............23-88
COWL GRILLE AND SCREENÐXJ........23-12
COWL GRILLE AND SCREENÐYJ.......23-109
COWL WEATHERSTRIP SEAL/
CROSSMEMBER AIR DEFLECTORÐXJ....23-11
COWL WEATHERSTRIP SEALÐYJ......23-109
CRANKCASE VENTILATION SYSTEM;
EMISSION CONTROL SYSTEMS..........25-5
CRANKCASE VENTILATION SYSTEM;
LUBRICATION AND MAINTENANCE........0-19
CRANKING SPECIFICATIONS, 2.5L
STARTING SYSTEM COLD..............8A-23
CRANKING SPECIFICATIONS, 4.0L
STARTING SYSTEM COLD..............8A-23
CRANKSHAFT MAIN BEARINGS......9-45,9-87
CRANKSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-60
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ)................8W-30-3
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (YJ)................8W-30-3
CRANKSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-17,8D-3
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ-RHD)............8W-30-3
CRANKSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-47
CRANKSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-7
CRANKSHAFT POSITION SENSORÐPCM
INPUT.............................14-22
CROSSMEMBER COVER, FRAME........13-16
CROSSMEMBERÐXJ, RADIATOR
SUPPORT...........................23-6
CUSHION AND COVERÐXJ, BUCKET
SEAT ..............................23-81
CUSHION COVERÐXJ, REAR SEAT......23-82
CUSHIONÐXJ, REAR SEAT.............23-82
CUT-OFF SWITCH, LOW-PRESSURE
HIGH-PRESSURE................24-15,24-16
CYCLING CLUTCH SWITCH, FIN
SENSING......................24-15,24-31
CYLINDER AND COMBINATION VALVE
INSTALLATION (WITH ABS), MASTER.....5-20
CYLINDER AND COMBINATION VALVE
REMOVAL (WITH ABS), MASTER.........5-17
CYLINDER BENCH BLEEDING, MASTER
....5-21
CYLINDER BLOCK
.................9-49,9-91
CYLINDER BORES, HONING
..............9-2
CYLINDER, CLUTCH MASTER
............0-22
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST
........................9-6
6 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
DOOR REMOVAL/INSTALLATIONÐXJ.....23-35
DOOR RESTRAINT REPLACEMENTÐXJ . . . 23-41
DOOR SERVICEÐYJ, FULL-METAL......23-142
DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-53
DOOR STATIONARY WINDOW
GLASSÐXJ, REAR...................23-46
DOOR TRIM PANELÐXJ...............23-31
DOOR TRIM PANELÐYJ, FULL-METAL . . . 23-137
DOOR VACUUM MOTOR, FRESH AIR.....24-34
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING..................24-27
DOOR VENT WINDOW GLASSÐYJ,
FULL-METAL.......................23-137
DOOR WATERDAMÐYJ, FULL-METAL . . . 23-137
DOOR WEATHERSTRIP SEAL
REPLACEMENTÐYJ.................23-142
DOOR WEATHERSTRIP SEALSÐYJ,
FULL-METAL.......................23-141
DOOR WINDOW EXTERIOR
MOLDINGSÐXJ.....................23-54
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALSÐXJ....23-55
DOOR WINDOW GLASS REGULATOR
HANDLEÐYJ, FULL-METAL............23-136
DOOR WINDOW GLASS REGULATORÐ
XJ, FRONT..........................23-42
DOOR WINDOW GLASS REGULATORÐ
XJ, REAR...........................23-44
DOOR WINDOW GLASS REGULATORÐ
YJ, FULL-METAL....................23-138
DOOR WINDOW GLASSÐXJ, FRONT.....23-43
DOOR WINDOW GLASSÐXJ, REAR......23-45
DOOR WINDOW GLASSÐYJ, FULL-
METAL............................23-139
DOORÐYJ, HALF-METAL SOFT TOP.....23-134
DOUBLE CARDAN (CV)................16-11
DRAG LINK....................19-16,19-20
DRAINING COOLING SYSTEM............7-21
DRAW FUSE, IGNITION-OFF.............8F-1
DRAW, IGNITION-OFF.................8A-10
DRB SCAN TOOL; BRAKES...............5-3
DRB SCAN TOOL; COOLING SYSTEM.......7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM........14-54
DRB SCAN TOOL; IGNITION SYSTEMS....8D-8
DRIERÐ2.5L ENGINES, CONDENSER
FILTER.............................24-27
DRIERÐ4.0L ENGINES, FILTER.........24-28
DRIP RAIL MOLDINGÐXJ.............23-25
DRIVE (4WD) SWITCH, FOUR-WHEEL;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
DRIVE (4WD) SWITCH, FOUR-WHEEL;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
DRIVE, AUTOMATIC BELT TENSIONERÐ
XJ MODELS WITH RIGHT HAND..........7-42
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-23
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; REAR
SUSPENSION AND AXLES...........3-14,3-31
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-24
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; REAR
SUSPENSION AND AXLES
...............3-14
DRIVE AXLE, FRONT
....................2-3
DRIVE BELT, ACCESSORY
...............0-21
DRIVE BELT DIAGNOSIS (CONT.),
SERPENTINE
.........................7-40
DRIVE BELT DIAGNOSIS, SERPENTINE
.....7-39
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND
...............................7-40
DRIVE, BELT SERVICEÐXJ MODELS
WITH RIGHT HAND
....................7-42
DRIVE BELT TENSION
..................7-45
DRIVE BELTS, ENGINE ACCESSORY
.......7-38
DRIVE GEAR, SPEED SENSOR
ROTORÐSPEEDOMETER
.............21-193
DRIVE, GENERATOR REMOVE/INSTALLÐ
LEFT-HAND
..........................8B-6
DRIVE, GENERATOR REMOVE/INSTALLÐ
RIGHT-HAND
.........................8B-7
DRIVE PULLEY REPLACEMENT
..........19-13DRIVE (RHD), BELT TENSIONÐEXCEPT
RIGHT HAND.........................7-38
DRIVE (RHD), BELT TENSIONÐRIGHT
HAND...............................7-38
DRIVE (RHD) MODELS, BELT TENSIONÐ
EXCEPT RIGHT HAND..................7-45
DRIVE SHAFTS.......................0-26
DRIVE VEHICLES, RIGHT HAND..........23-1
DRIVE, VISCOUS FAN..................7-34
DRIVELINE SNAP; FRONT SUSPENSION
AND AXLE...........................2-19
DRIVELINE SNAP; REAR SUSPENSION
AND AXLES..........................3-10
DRIVELINE VIBRATION.................16-3
DRIVER'S DOOR JAMB SWITCH.....8U-1,8U-2
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (LHD).........................8P-3
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (RHD).........................8P-4
DRIVER'S POWER LOCK SWITCHÐ4-
DOOR..............................8P-5
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (LHD).......................8S-4
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (RHD).......................8S-5
DRIVER'S POWER WINDOW SWITCHÐ
4-DOOR.............................8S-3
DRIVER'S SEAT BELT SWITCH.......8U-1,8U-3
DRIVETRAIN.........................0-22
DRL MODULE REPLACEMENTÐXJ.......8L-15
DRL MODULE REPLACEMENTÐYJ........8L-30
DRUM BRAKE ADJUSTMENT............5-57
DRUM BRAKES.......................5-55
DRUM BRAKESHOE INSTALLATION.......5-55
DRUM BRAKESHOE REMOVAL...........5-55
DRUM REFINISHING, BRAKE............5-58
DRUMÐREAR SUPPORT OVERHAUL,
OVERRUNNING CLUTCHÐLOW-
REVERSE..........................21-125
DUCT, DEFROSTER NOZZLE............24-33
DUCT, FRESH AIR INTAKE..............24-34
ECU AND HCU DIAGNOSIS, ANTILOCK......5-3
ECU INSTALLATION (XJ MODELS)........5-40
ECU OPERATION......................5-37
ECU REMOVAL (XJ MODELS)............5-40
ECU REMOVAL/INSTALLATION (YJ
MODELS)............................5-41
EDGE GUARD/EDGE PROTECTOR
STRIPÐXJ, DOOR....................23-54
EFFECTS OF INCORRECT FLUID LEVEL....21-71
EFFORT, HARD PEDAL OR HIGH PEDAL.....5-6
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L 6-CYLINDER ENGINE,
AUXILIARY..........................7-35
ELECTRICAL CONTROL, FUEL PUMP......14-5
ELECTRONIC CONTROL UNIT (ECU).......5-34
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-2
ELEMENT, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-7
ELEMENT, AIR CLEANER; FUEL SYSTEM . . 14-59
ELEMENT, AIR CLEANER; LUBRICATION
AND MAINTENANCE...................0-18
ELEMENT TEST, OXYGEN SENSOR (O2S)
HEATING...........................14-48
ELEMENTS, HEATER; POWER MIRRORS
(XJ-RHD).........................8W-62-1
EMISSION CONTROL INFORMATION
(VECI) LABEL, VEHICLE.................25-1
EMISSION CONTROL SYSTEM...........0-20
EMISSION CONTROL SYSTEM
MAINTENANCE........................0-4
EMISSION CONTROLS..................25-4
EMR LAMPÐPCM OUTPUT............14-27
ENGINE ACCESSORY DRIVE BELTS.......7-38
ENGINE AND TRANSMISSION/TRANSFER
CASE IDENTIFICATION...............Intro.-5
ENGINE ASSEMBLY (SHORT BLOCK),
SERVICE.............................9-4
ENGINE ASSEMBLYÐXJ VEHICLES
. . . 9-18,9-59
ENGINE ASSEMBLYÐYJ VEHICLES
. . . 9-20,9-62
ENGINE, AUXILIARY ELECTRIC COOLING
FANÐXJ MODELS WITH 4.0L
6-CYLINDER
.........................7-35
ENGINE BLOCK HEATER
................7-44
ENGINE BREAK-IN
.....................0-15ENGINE COOLANT TEMPERATURE
GAUGE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM...............14-60
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (YJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS......8D-19,8D-5
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ-RHD)....8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR TEST; FUEL SYSTEM..........14-46
ENGINE COOLANT TEMPERATURE
SENSOR TEST; IGNITION SYSTEMS.......8D-9
ENGINE COOLANT TEMPERATURE
SENSORÐPCM INPUT................14-23
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
ENGINE COOLING SYSTEM..............0-18
ENGINE CYLINDER HEAD...........9-25,9-67
ENGINE CYLINDER HEAD COVER.....9-22,9-64
ENGINE CYLINDER HEAD GASKET
FAILURE DIAGNOSIS....................9-5
ENGINE DAMPER.....................9-17
ENGINE DIAGNOSIS....................9-5
ENGINE, DIAGRAM INDEXÐ2.5L;
FUEL/IGNITION (XJ)..................8W-30-6
ENGINE, DIAGRAM INDEXÐ4.0L;
FUEL/IGNITION (XJ)................8W-30-6
ENGINE, ENGINE EXHAUST MANIFOLDÐ
2.5L................................11-7
ENGINE, ENGINE EXHAUST MANIFOLDÐ
4.0L................................11-7
ENGINE, ENGINE FIRING ORDERÐ2.5L
4-CYLINDER........................8D-32
ENGINE, ENGINE FIRING ORDERÐ4.0L
6-CYLINDER........................8D-32
ENGINE EXHAUST MANIFOLDÐ2.5L
ENGINE.............................11-7
ENGINE EXHAUST MANIFOLDÐ4.0L
ENGINE.............................11-7
ENGINE FIRING ORDERÐ2.5L
4-CYLINDER ENGINE.................8D-32
ENGINE FIRING ORDERÐ4.0L
6-CYLINDER ENGINE.................8D-32
ENGINE, INTAKE MANIFOLDÐ2.5L........11-7
ENGINE, INTAKE MANIFOLDÐ4.0L........11-8
ENGINE MAINTENANCE.................0-15
ENGINE MOUNTÐREAR............9-16,9-57
ENGINE MOUNTSÐFRONT..........9-14,9-56
ENGINE OIL..........................0-15
ENGINE OIL CHANGE AND FILTER
REPLACEMENT.......................0-16
ENGINE OIL FILTER....................0-17
ENGINE OIL PRESSURE.................9-7
ENGINE ONLY, POWER STEERING
PRESSURE SWITCHÐ2.5L.............14-63
ENGINE ONLY, TORQUE CONVERTER
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
ENGINE ONLY, TRANSMISSION
CONTROL MODULEÐ4.0L;
TRANSMISSION CONTROLS (XJ)......8W-31-1
ENGINE PERFORMANCE.................9-2
ENGINE SERVICE PROCEDURES, 2.5L.....9-13
ENGINE SERVICE PROCEDURES, 4.0L.....9-55
ENGINE SPECIFICATIONS...........9-52,9-93
ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4 CYLINDER..........25-3
ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6 CYLINDER..........25-3
ENGINES, CONDENSER FILTER
DRIERÐ2.5L........................24-27
ENGINES, CONDENSERÐ4.0L..........24-28
ENGINES, FILTER DRIERÐ4.0L
.........24-28
ENGINES, FUEL USAGE STATEMENTÐ
GAS
................................0-19
ENGLISH/SAE CONVERSION, METRIC
. . Intro.-11
ENTRY MODULE, KEYLESS
.........8P-1,8P-7
ENTRY MODULE, REMOTE KEYLESS;
POWER DOOR LOCKS (XJ)
...........8W-61-1
JINDEX 9
Description Group-Page Description Group-Page Description Group-Page
FUEL INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT........................14-19
FUEL INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT . . . 14-58
FUEL INJECTION (MFI)ÐGENERAL
DIAGNOSIS, MULTI-PORT..............14-35
FUEL INJECTOR......................14-60
FUEL INJECTOR TEST.................14-51
FUEL INJECTORS; FUEL/IGNITION (XJ) . 8W-30-1
FUEL INJECTORS; FUEL/IGNITION (YJ) . 8W-30-2
FUEL INJECTORS; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FUEL INJECTORSÐPCM OUTPUT........14-27
FUEL PRESSURE LEAK DOWN TEST......14-8
FUEL PRESSURE REGULATOR.....14-33,14-61
FUEL PRESSURE RELEASE PROCEDURE . . . 14-6
FUEL PUMP CAPACITY TEST............14-7
FUEL PUMP ELECTRICAL CONTROL.......14-5
FUEL PUMP MODULE; FUEL SYSTEM....14-61,
14-3
FUEL PUMP MODULE; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY; FUEL SYSTEM......14-61
FUEL PUMP RELAY; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY TESTING...........14-47
FUEL PUMP RELAYÐPCM OUTPUT......14-27
FUEL RAIL..........................14-33
FUEL RAIL ASSEMBLY................14-62
FUEL REQUIREMENTS...................0-1
FUEL SYSTEM.......................14-67
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE........................14-62
FUEL SYSTEM PRESSURE TEST.....14-51,14-6
FUEL TANK.........................14-13
FUEL TANK CAPACITIES..........14-13,14-67
FUEL TANK FILLER TUBE CAP;
EMISSION CONTROL SYSTEMS......25-4,25-7
FUEL TANK FILLER TUBE CAP; FUEL
SYSTEM............................14-13
FUEL TANK FILLER TUBE, NO-LEAD......14-13
FUEL TANK PRESSURE RELIEF/
ROLLOVER VALVE...............14-16,14-62
FUEL TANK SKID PLATE...........13-15,13-3
FUEL TANK SUPPORT STRAP............13-4
FUEL TANKS...................14-13,14-62
FUEL TUBES/LINES/HOSES AND CLAMPS . 14-62,
14-9
FUEL USAGE STATEMENT...............14-1
FUEL USAGE STATEMENTÐGAS
ENGINES............................0-19
FUEL WARNING LAMP, LOW;
INSTRUMENT CLUSTER (XJ).........8W-40-1
FULL FLOOR CONSOLEÐXJ............23-95
FULL-METAL DOOR ASSIST HANDLEÐ
YJ ...............................23-136
FULL-METAL DOOR HINGESÐYJ.......23-140
FULL-METAL DOOR KEY LOCK
CYLINDERÐYJ.....................23-139
FULL-METAL DOOR LATCH EXTERNAL
RELEASE HANDLEÐYJ...............23-140
FULL-METAL DOOR LATCH INSIDE
RELEASE AND LOCK HANDLEÐYJ......23-137
FULL-METAL DOOR LATCHÐYJ........23-140
FULL-METAL DOOR SERVICEÐYJ......23-142
FULL-METAL DOOR TRIM PANELÐYJ . . . 23-137
FULL-METAL DOOR VENT WINDOW
GLASSÐYJ........................23-137
FULL-METAL DOOR WATERDAMÐYJ....23-137
FULL-METAL DOOR WEATHERSTRIP
SEALSÐYJ
........................23-141
FULL-METAL DOOR WINDOW GLASS
REGULATOR HANDLEÐYJ
............23-136
FULL-METAL DOOR WINDOW GLASS
REGULATORÐYJ
...................23-138
FULL-METAL DOOR WINDOW
GLASSÐYJ
........................23-139
FUNCTION TROUBLE DIAGNOSISÐXJ,
HEADLAMP DELAY
...................8L-14FUSE, IGNITION-OFF DRAW.............8F-1
FUSE, IN-LINE........................8F-1
GAP, SPEED SENSOR AIR...............5-37
GARAGE DOOR OPENER STORAGE,
REMOTE............................8C-1
GAS RECIRCULATION (EGR) SYSTEM,
EXHAUST............................25-1
GASKET FAILURE DIAGNOSIS, ENGINE
CYLINDER HEAD.......................9-5
GASKETS, FORM-IN-PLACE...............9-1
GAUGE CLUSTER, 9 X 3.5 ..............8E-23
GAUGE CLUSTER (LHD), HIGH-LINE.......8E-9
GAUGE CLUSTER, LOW-LINE............8E-8
GAUGE, ENGINE COOLANT
TEMPERATURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ-RHD).........................8W-40-1
GAUGE HOUSINGSÐYJ, INSTRUMENT
CLUSTER..........................23-151
GAUGE, OIL PRESSURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-2
GAUGE PACKAGE CLUSTER.......8E-31,8E-43
GAUGE SENDING UNIT, FUEL...........14-16
GAUGE SET, MANIFOLD................24-7
GAUGES..............8E-24,8E-27,8E-2,8E-5
GAUGES, PRESSURE...................22-2
GAUGES REMOVE/INSTALL.........8E-17,8E-39
GAUGESÐYJ, INSTRUMENT PANEL......8E-24
GEAR ADJUSTMENTS IN VEHICLE.......19-39
GEAR ADJUSTMENTS ON BENCH........19-44
GEAR ADJUSTMENTS, STEERING........19-24
GEAR AND BEARING NOISE; FRONT
SUSPENSION AND AXLE................2-18
GEAR AND BEARING NOISE; REAR
SUSPENSION AND AXLES................3-9
GEAR AND CLUTCH OVERHAUL,
OVERDRIVE PLANETARY..............21-218
GEAR AND NO. 1 ONE-WAY CLUTCH
OVERHAUL, SUN....................21-238
GEAR ASSEMBLY....................19-43
GEAR ASSEMBLY/INSTALLATION, PINION . . 2-42
GEAR CLEANING AND INSPECTION......19-42
GEAR DEPTH INFORMATION, PINION;
FRONT SUSPENSION AND AXLE..........2-39
GEAR DEPTH INFORMATION, PINION;
REAR SUSPENSION AND AXLES..........3-21
GEAR DEPTH VARIANCE, PINION; FRONT
SUSPENSION AND AXLE................2-40
GEAR DEPTH VARIANCE, PINION; REAR
SUSPENSION AND AXLES...........3-22,3-39
GEAR DISASSEMBLY..................19-39
GEAR DISASSEMBLY INFORMATION......19-26
GEAR LEAKAGE DIAGNOSIS............19-10
GEAR, MANUAL STEERING;
LUBRICATION AND MAINTENANCE........0-30
GEAR, MANUAL STEERING; STEERING . . . 19-37,
19-78
GEAR OVERDRIVE COMPONENTS,
FOURTH...........................21-167
GEAR OVERHAUL, FRONT PLANETARY . . . 21-237
GEAR OVERHAUL, GOVERNOR AND
PARK .............................21-127
GEAR, POWER STEERING..............19-78
GEAR RATIOS........................21-2
GEAR RATIOS, TRANSMISSION.........21-34
GEAR, RECIRCULATING BALL POWER
STEERING..........................19-21
GEAR REPLACEMENT, STEERING . . . 19-23,19-45
GEAR SERVICE, GOVERNOR AND PARK . . 21-105
GEAR SPECIFICATIONS, MANUAL
STEERING..........................19-46
GEAR SPECIFICATIONS, POWER
STEERING..........................19-36
GEAR, SPEED SENSOR ROTORÐ
SPEEDOMETER DRIVE...............21-193
GEAR TRAIN OVERHAUL, PLANETARY . . . 21-141
GEARS, RECIRCULATING-BALL POWER
STEERING
..........................19-74
GEARSHIFT CABLE/LINKAGE
ADJUSTMENT
.......................21-71
GEARTRAIN OPERATION AND
APPLICATION CHARTS
...............21-169
GENERAL BODY SERVICE INFORMATION
. . . 23-1
GENERAL DIAGNOSIS INFORMATION;
CLUTCH
..............................6-3GENERAL DIAGNOSIS INFORMATION;
TRANSMISSION AND TRANSFER CASE . . 21-176
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ).........8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (YJ) . . 8W-42-1,8W-42-2
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
GENERAL INFORMATION; AUDIO
SYSTEMS............................8F-1
GENERAL INFORMATION; BATTERY/
STARTER/GENERATOR SERVICE . 8B-1,8B-4,8B-6
GENERAL INFORMATION; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS . . . 8A-10,8A-11,8A-17,8A-22,8A-1,
8A-2
GENERAL INFORMATION; BRAKES . . . 5-22,5-45,
5-1,5-3,5-4
GENERAL INFORMATION; CHIME/BUZZER
WARNING SYSTEMS...................8U-1
GENERAL INFORMATION; CLUTCH.........6-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
GENERAL INFORMATION; COOLING
SYSTEM.................7-38,7-44,7-45,7-1
GENERAL INFORMATION; EMISSION
CONTROL SYSTEMS...................25-1
GENERAL INFORMATION; ENGINES . . . 9-13,9-55,
9-5
GENERAL INFORMATION; EXHAUST
SYSTEM AND INTAKE MANIFOLD.........11-1
GENERAL INFORMATION; FRAME AND
BUMPERS......................13-10,13-1
GENERAL INFORMATION; FRONT
SUSPENSION AND AXLE..........2-18,2-1,2-5
GENERAL INFORMATION; FUEL SYSTEM . . 14-13,
14-17,14-19,14-35,14-67,14-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ).......................8W-10-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ-RHD)..................8W-10-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ)................8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ-RHD)............8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (YJ)................8W-15-1
GENERAL INFORMATION; HEATING AND
AIR CONDITIONING....................24-1
GENERAL INFORMATION; HORNS........8G-1
GENERAL INFORMATION; IGNITION
SYSTEMS.......8D-17,8D-29,8D-32,8D-1,8D-6
GENERAL INFORMATION; INSTRUMENT
PANEL AND GAUGESÐXJ..........8E-24,8E-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ)....................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ-RHD)................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (YJ)....................8W-44-1
GENERAL INFORMATION; LAMPS . . 8L-18,8L-19,
8L-32,8L-1
GENERAL INFORMATION; LUBRICATION
AND MAINTENANCE
....................0-1
GENERAL INFORMATION; OVERHEAD
CONSOLE
...........................8C-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ)
................8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ-RHD)
............8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (YJ)
................8W-11-1
JINDEX 11
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